多道次中厚板热轧过程的综合数值解析法模拟.pdfVIP

第42卷 第1期 上 海 交 通 大 学 学 报 VoI_42 No．1 2008年 1月 JOuRNAI OF SHANGHAI JIAOTCING UNIVERSITY Jan．2008 文章编号：1006—2467(2008)0卜0032—05 多道次中厚板热轧过程的综合数值解析法模拟 张金玲， 崔振山， 胡宏勋 (上海交通大学 塑性成形工程系，上海 200030) 摘 要：采用微分方程的解析解法和数值解法相结合的思路建立了中厚板热轧过程温度场、变形 场和轧制力的综合求解模型．在该模型中，考虑到轧件厚度方向的温度梯度远大于沿宽度和长度方 向的温度梯度，因而将热传导方程简化为一维微分方程，基于拉格朗日坐标建立了温度场的级数解 法．针对中厚板轧制的速度场特点设定了速度场函数，基于欧拉坐标架建立了应变速率和应变的数 值解法，从而解决了多道次轧制过程的温度场与变形场连续计算问题．利用该模型模拟了中厚板 l2道次热轧的成形过程，给出了轧件温度随时间的连续变化曲线以及各道次的轧制力、应变和应 变速率的分布和大小．模拟结果与工业现场实测数据吻合较好． 关键词：中厚板热轧；温度；轧制力；应变；数值解析法；模拟 中图分类号：TG 335．5 文献标识码：A Simulation of Multi—pass Plate Hot Roll ing by a Mixed Numerical and Analytic Method ZHANG Jin—ling， CUI Zhen—shan， HU Hong—xlln (Department of Plasticity Technology，Shanghai Jiaotong University，Shanghai 200030，China) Abstract：A combined analytic and numerical method for predicting the temperature，deformation and roll— ing pressure for plate hot rolling was established．Considering that the temperature gradient through thick— ness is much higher than that through width and length of plate，in this model，the governing equation of heat transfer was simplified as a one dimensional differential equation，and the series function solution for temperature is established in Lagrangian coordinate setting． According to the characteristics of plate roll— ing，the flowing velocity function of material is assumed，upon that the numerical solutions of strain rate and strain are established in Eulerian coordinate setting．The model is able to carry out the continuous computations of temperature and deformation for multi—pass rolling．As an application，a 12一pass hot roll— ing of steel plate was simulated，and the temperature changes VS．time as well as the rolling force and the dis