注塑件缺陷的原因及其补救方法（Causes and remedies of defects in injection molding）.docVIP

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注塑件缺陷的原因及其补救方法（Causes and remedies of defects in injection molding）.doc

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注塑件缺陷的原因及其补救方法（Causes and remedies of defects in injection molding）

注塑件缺陷的原因及其补救方法（Causes and remedies of defects in injection molding） Causes and remedies of defects in injection molding Fill dissatisfaction 1. features of injection molding defects The injection process is incomplete because the cavity is not filled with plastic or the injection molding process lacks some details. 2. possible causes of the problem (1) insufficient injection speed. (2) plastic shortage. (3) the screw does not leave the screw pad at the end of the stroke. (4) running time change. (5) the temperature of the firing cylinder is too low. (6) insufficient injection pressure. (7) the nozzle is partially sealed. (8) the heater outside the nozzle or outside the cylinder can not operate. (9) injection molding time is too short. (10) the plastic is attached to the throat wall of the hopper. (11) the capacity of injection molding machine is too small (i. e. injection weight or plasticizing capacity). (12) die temperature is too low. (13) not clean mold rust oil. (14) the back ring is damaged and the melt has backflow phenomenon. 3. remedies (1) increasing injection speed. (2) inspect the quantity of plastics in the hopper. (3) check that the injection schedule is correct and change if necessary. (4) check whether the check valve is worn or cracked. (5) check the stability of the operation. (6) increasing melt temperature. (7) increasing back pressure. (8) increasing injection speed. (9). Check the nozzle hole has no foreign body or plastic plastic. (10) check all heater outer layers and check the energy output with an ammeter. (11) increase the forward time of the screw. (12) the cooling capacity of the throat area of the hopper or the temperature of the back zone of the firing cylinder. (13) use larger injection molding machine. (14) proper increase of mould temperature. (15) clean the rust inhibitor in the mold. (16) check or replace the backstop ring. Injection molding dimensional difference 1. features of injection molding defects In the injection process,