电火花线切割加工工艺评价指标-四川信息职业技术学院.PDF

电火花线切割加工工艺评价指标 周玉丰1 吴流发2 （1 四川信息职业技术学院，四川广元，628017 2 西安交通大学，西安，710049） 摘要 电火花线切割加工技术是一种广泛应用于模具等行业的特种加工方法，对于某些难加工材料，尤其是在 微细的沟槽、型孔、复杂形状等的加工领域，表现出无与伦比的优势。目前，国内的高速走丝电火花切割机的 加工质量主要还是 靠操作人员的技能和经验来保证，因而，加工工艺参数的优化及相关工艺参数数据库的开 发成为研究的热点之一，其研究对实现高质量高效低耗的线切割加工具有较高的理论意义及实用价值。本文从 理论上详细分析了电火花线切割加工工艺的评价指标及主要影响因素，并确定加工速度和表面粗糙度作为工艺 评价指标，研究脉冲宽度、脉冲间隙、脉冲高度和工件厚度变化的影响。 关键词: 火花线切割 ;工艺参数；评价指标 中图分类号:TH 162 Process Assess Index of Wire EDM 1 2 Zhou Yufeng Wu Liufa (1 Sichuan College of Information Technology，Guangyuan，Sichuan，628017 2 Xi an Jiaotong University，Xi an， 710049 ) Abstract Wire EDM is a special processing method which is widely used in die manufacturing and related industries. It has tremendous advantages when dealing with some intricate materials, especially when processing tiny slots and materials with complicated shapes. At present the processing quality of Wire EDM at home is only guaranteed by the operators techniques and experiences. Thus the optimization of the processing parameters and the development of the related processing parameters database system have become one of the most popular research issues. Its research is of great theoretical significance and practical value to the achievement of high quality and efficiency in Wire EDM