小钻头钻孔的诀窍（Tips for drilling small bits）.docVIP

小钻头钻孔的诀窍（Tips for drilling small bits） In the mechanical processing, the proportion of drilling procedure occupies approximately the hole and hole system, and there are some practical problems in the processing of the smaller diameter hole, in which the smaller bit is easy to break. Cause great waste, and affect the machining accuracy, machining quality and production efficiency. Keywords: luotuo.net.cn radial runout, drill edge angle, drilling force, torque, hole deflection 1, introduction In the lathe hole drilling of the machining accuracy and surface roughness are relatively high, as with the general accuracy of hole aperture (IT7 - IT8), surface roughness (Ra3.2 - 0.2um), radial runout within 0.3mm, with a bit small, easily broken, causing great the waste, and affect the machining precision and machining quality and production efficiency. On the other hand, due to the small diameter drill in the use of the process there are still many problems, only to appear in the drill holes to small diameter drill problems, take the necessary measures to targeted, in order to ensure the smooth progress of drilling. 2. The main factors of bit breakage The bit diameter is small and the strength is not enough. The spiral angle of the small diameter bit is relatively small, and it is difficult to chip out. Therefore, the small diameter drill is easy to break in the process of using. The cutting speed of the drilling hole is high, the cutting temperature of the drill bit is high and the heat is not easy to dissipate. Especially, the contact temperature of the drill bit and the workpiece is higher, which intensifies the wear of the drill bit. In the process of drilling, manual feeding is usually used, and the feeding force is not easy to master evenly, and the drill bit is damaged when it is not noticed. Because of the poor rigidity of the small diameter drill, it is easy to damage the bending and cause the drilling hole to tilt. (1) the change of drill angle The change of drill