箱盖铸造工艺设计及模拟-xiao.doc

箱盖的铸造工艺设计及模拟 摘 要 箱盖是用途一直很广泛的零件，所以箱盖的铸造工艺设计有很重要的现实意义。本文通过对箱盖的结构、材料、技术要求等的分析。在此基础上设计出符合该零件的砂型铸造工艺方案。确定零件机械加工余量、浇注位置、分型面，分模面和铸造收缩率等相关参数。 然后选择了合适的铸造工艺参数，设计铸件的的补缩系统，浇注系统。绘制出铸造工艺图。合理的设置冒口、冷铁，可以保证铸件的顺序凝固和金属液的有效补缩，获得结构完整，没有缺陷的铸件。 铸造工艺的设计不是一次性就能设计成功的，想要得到最优化的设计结果，我们需要多次的修正。通过华铸CAE对箱盖灰铸铁件进行凝固过程的数值模拟，揭示了产生缩松、缩孔的部位。从而优化铸造工艺。 关键词 结构分析；铸造工艺；浇注系统；模拟分析。 Casting Process Design and Simulation of The Box Cover Absract The box cover is very useful in our life，so the casting process design of Box cover is as important as the box cover。This article through to the structure of the box cover ,the material,the technical requirements for analysis,based on this design meets the components of the resin sand and casting process scheme. According to the casting process manual and related materil,i determined the machining allowance,pouring posion parting surface and casting shrinkage and related parameters. Then .I select the appropriate technical parameters,design.feeding system and pouing system of the casting,map out the casting process plans. Simulation results show that the reasonable setting riser,cold iron casting,can guarantee the molten metal solidification and effective shrinkage,complete structure and no defects casting. Casting process design cannot be perfectly,we should modify it again and again. Use of cast iron casting Iowa box cover of CAE solidification process numerical simulation and reveals the shrinkage,shrinkage of produce and for mantion,thus of casting process optimization. Keywords:structure analysis；casting process；gating system；simulation analysis. 目 录 引言 …………………………………………………………………………………………1 第1章 绪论…………………………………………………………………………………2 1.1概述…………………………………………………………………………………… 2 1.2中国铸造业现状及发展趋势 ..............................................2 1.3国外铸造行业现状及发展趋势…………………………………………………………2 1.4本课题的研究内容………………………………………………………………………3 第2章 铸造工艺方案的确定………………………………………………………………4 2.1 零件基本信息……………………………………………………………………………4 2.2 箱盖结构的铸造工艺性…………………………………………………………………5 2.3造型，造芯方法的选择……………………………………………