Electrical discharge machining - Mechanical …（电火花加工u2014机械u2026）.pptVIP

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Electrical discharge machining - Mechanical …（电火花加工u2014机械u2026）.ppt

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Electrical discharge machining - Mechanical …（电火花加工u2014机械u2026）

Group 411/16/05 David Reis Jeremy Huckins Alberto Barraza Nick Mellady The Process of grinding Grinding – a chip removal process that uses an individual abrasive grain as the cutting tool. Work pieces Naturally Occurring Abrasives Emery, corundum, quartz, garnet, diamond Grinding Wheels Grinding Wheels Common Grinding Wheels Superabrasive wheels Types of Bonds Vitrified (ceramic bond) – most common type of bond. Resistant to water, oil, and acids. Sometimes made with steel backing plates to improve physical strength. Resinold (thermosetting resins) – Also known as organic wheels. Resistant to extremely high temperatures Reinforced Wheels – Made with layers of fiberglass. If it did break it would not disintegrate, it would just crack. Types of Bonds Thermoplastic – sol-gel abrasives bonded with thermo plastics Rubber – the most flexible bond. Metal – lowest cost. Used mainly in small quantity production Grinding Formula Chip Formation Considerations while grinding Temperature If it gets too high it can: Affect surface properties, including metallurgical change Cause residual stress on the work piece Cause distortions in the work piece, therefore accuracy goes down Wheel wear Once a wheel starts wearing it becomes less accurate Grain wear – grains become flat and dull Bond fracture – the bond breaks and the grains come off the wheel Grinding Ratio G = Volume of material removed These vary widely, ranging from 2 to 200+ Using grinding fluids can increase the life of a grinding wheel 10 fold. Shaping grinding wheels Grinding Almost any material can be ground - aluminum, steel, ceramics, even diamond or glass. How Grinding Is Used Grinding is used whenever something needs to be smoothed or shaped. Grinding is used to form countless types of products such as automobile engines, sharp edges on knives, ball bearings and drills. The smooth, accurate surface of the Hubble Telescope lens was formed by a process of grinding and polishing. Types of grinding Machin