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圆弧齿形单螺杆式水力机械的啮合原理及应用-《学报版本》修改稿
文章编号:
圆弧齿形单螺杆式水力机械的啮合原理及应用
李增亮1,石白妮1,鲁佳琪2
(1.中国石油大学(华东),机电工程学院,山东 青岛 266580;2.中石油西南管道公司,四川 成都 610041)
摘要:分析了用于单螺杆式水力机械的圆弧齿形成形原理;根据成形原理提出了原始齿形曲线方程;阐述了求共轭齿形曲线的内滚包络法和齿廓法线法,并应用该两种方法求得了共轭齿形的方程;对圆弧齿形的定转子断面面积、过流面积以及齿形曲率进行了分析计算;应用圆弧齿形进行了螺杆泵实例设计,并给出该实例螺杆泵的设计、结构以及特性参数;同时对该实例进行了容积效率预测。结果表明:文中给出的圆弧齿形的原始齿形曲线方程、共轭齿形曲线方程、定转子断面面积以及过流面积计算公式是正确可用的,实例中螺杆泵的预测容积效率曲线满足一般螺杆泵的性能要求。
关键词:圆弧齿形;极坐标;复矢量;内滚包络法;齿廓法线法;过流面积;曲率;容积效率
中途分类号: 文献标志码:
Meshing Theory and Application of Arc Tooth Profile for Single Screw Hydraulic Machinery
LI Zeng-liang1,,China University of Petroleum,Qingdao 266580,China;
2.PetroChina Southwest Pipeline Company,Chengdu 610041,China)
Abstract: The original tooth profile forming principle of the arc tooth profile used in single-screw hydraulic machinery was analyzed. The formula of original tooth profile was proposed. Two methods of solving conjugate tooth profile using the inside rolling envelope method way and the tooth profile normal line way were expounded, and the solving process and equation were given. The flow area of the circular arc tooth profile and the curve curvature were analyzed. Using the circular arc tooth profile, this paper designed a screw pump example and present the design,structure and performance parameters of the circular arc tooth profile screw pump and predict the example performance. The result shows that the original tooth profile equation of the circular arc tooth profile and the conjugate tooth profile curve equation is correct, and the theoretical volume efficiency of the designed screw pump example exceeds 97% in working pressure difference, meets the performance requirements for general screw pump.
Key words: arc tooth profile; polar coordinates; complex vector; the inside rolling envelope method; the tooth profile normal line method; flow area; curvature; volumetric efficiency
单螺杆式水力机械在石油石化行业中的应用越来越广泛,在润滑系统、固液混输、油气混输、螺杆泵人工举升系统以及井下动力螺杆钻具方面都有重要应用[1-4]。近年来更是展开了螺杆机械在分层注水方面的一系列研究。在螺杆式水力机械的设计中,螺杆马达与螺杆泵往往是该系统的核心部件,其定、转子齿形的设计体现了该型机械的设计水平[5-7
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