螺纹车削中的常见故障及解决方法（Common faults in thread cutting and Solutions）.docVIP

螺纹车削中的常见故障及解决方法（Common faults in thread cutting and Solutions） The common faults and solutions of thread turning One, eating knife Fault analysis and solving method of tool installation: the reason is too high or too low, the workpiece clamping tool is not strong or excessive wear. 1. tools installed too high or too low It is too high, depth to a certain depth, after the knife against the workpiece surface, the friction force is increased, even the workpiece bending, resulting in eating knife phenomenon; the chip is too low, not easy eduction, turning the direction of radial force is the center, and the transverse screw rod and the nut gap is too large, resulting in depth we tend to automatically enhance workpiece lift, appear to chew knife. At this time, should adjust the height of the tool, the tool tip and workpiece axis high (use tailstock tool). In the rough and semi finish car, tip position than the workpiece center height of about 1%D (D workpiece diameter). 2. workpiece clamping is not strong Rigid cannot bear when turning cutting force itself, resulting in excessive deflection, changing the tool and workpiece center height (workpiece is raised), the formation of the cutting depth increases suddenly, appear to chew knife, at this time should be to the workpiece clamping firmly, can use the tailstock and so on, in order to increase the rigidity of the workpiece. 3. tool wear is too large Due to the increasing of cutting force, bending workpiece, appear to chew knife. The tool of grinding. Two, arbitrary deduction Fault analysis and solution: the reason is that when the screw of a turn, turn to the workpiece is not integer. 1. when the lathe screw pitch and workpiece pitch ratio not integer multiples of time If the knife back, the opening closing nut, the saddle roll to the starting position, then closed again nut, there will be no turning point in the spiral groove before the sword car inside, resulting in arbitrary deduction. The solution is to return the ca