aluminum drum-shaped body structure design and calculation of analysis（铝鼓状体结构设计和计算分析）.docVIP

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aluminum drum-shaped body structure design and calculation of analysis（铝鼓状体结构设计和计算分析）.doc

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aluminum drum-shaped body structure design and calculation of analysis（铝鼓状体结构设计和计算分析）

Aluminum drum-shaped body structure design and calculation of Analysis Abstract: This paper describes a drum-shaped B-type aluminum body structure, lightweight design, the establishment of the body structure of the finite element model, and in accordance with the relevant standard analysis of its various operating conditions in the stress, deformation and die state frequency results show that the body structural strength and stiffness to meet the relevant technical requirements. Keywords: subway cars aluminum drum-shaped body finite element 0. Introduction This article describes a flow line is a shape, use of lightweight design, suitable for operating on the elevated lines in the city’s new B-type aluminum drum-shaped body. Due to bending aluminum profile extrusion technology and techniques become more sophisticated, lightweight body design reliability and stability are the guarantee in this design there are two technical difficulties: one is according to existing extrusion and welding process, designed to meet the full life of the lightweight body structure requirements, and the second is designed to meet the streamlined hood to install functional situation cab frame structure. This paper will analyze the two body structure, and the finite element method its structural strength and mode shapes for analysis. 1. Body structure design The lightweight aluminum body as a whole load of all-welded structure, from the chassis, side walls, end walls, roof and cab frame structure parts, shown in Figure 1. The main technical parameters are as follows: Length / mm 19300 Maximum width / mm 2800 Height (side rail to roof) / mm 3687 vehicle fixed distance / mm 12600 door pitch / mm 4450 body weight / t6.6 Kerb weight / load ( AWO) / t 31 overload (AW3) / design speed of 326 people / km / h 90 drum-shaped cross-section of the body to determine the basis of vehicle gauge outer body contour and body drum turning point, take advantage of the limits of space, exp