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机械工艺与技术3(Machinery technology and technology 3)
机械工艺与技术3(Machinery technology and technology 3)
1 、 ultrasonic machining
Ultrasonic machining is small amplitude vibration using ultrasonic frequency tool, and through it and free from the workpiece in the liquid abrasive on the machined surface of the hammering effect, the workpiece surface machining gradually broken, English referred to as USM. Ultrasonic machining is usually used for punching, cutting, welding, covering and polishing.
In 1927, American physicist Wood and Loomis made the earliest ultrasonic machining, carving and fast drilling on the glass plate using ultrasonic vibration is strong, but it was not used in industry; in 1951, the United States Cohen made the first practical ultrasonic processing machine.
In the middle of the twentieth Century 50s, Japan and the Soviet Union combined ultrasonic machining with electrical machining (such as EDM and electrochemical machining) and cutting, which opened up the field of composite machining. The compound machining method can improve the conditions of electrical processing or metal cutting, and improve the processing efficiency and quality. In 1964, the United Kingdom proposed the use of sintering or electroplating diamond tool ultrasonic rotary processing method, overcome the general ultrasonic machining deep hole, low processing speed and poor accuracy.
The principle of ultrasonic machining is that a high frequency electric oscillation (usually 16~25 kHz) is generated by an ultrasonic generator and applied to an ultrasonic transducer to convert the high-frequency electric oscillation into ultrasonic frequency vibration. The ultrasonic vibration amplifies the amplitude of the horn through the horn, and drives the tool on the surface of the workpiece with a certain static pressure to produce the vibration of the corresponding frequency. A tool tip continuously through the abrasive particles to thump the workpiece, workpiece material processing zone crushed into fine, abrasive suspension be cycled away, tools
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