切削力实时检测系统REALTIMEDETECTINGSYSTEMFORTURNING.PDFVIP

CNIC-01602 CAEP-0096 切削力实时检测系统 REAL TIME DETECTING SYSTEM FOR TURNING FORCE (In Chinese) 中 国 核 情 报 中 心 China Nuclear Information Centre CNIC-01602 CAEP-0096 切削力实时检测系统 岳晓斌 （中国工程物理研究院机械制造工艺研究所，绵阳，621900 ） 摘 要 详细介绍了通过压电传感器实现实时检测工件加工过程中刀具 受力的方法。其原理是通过传感器受力获得的信号，送到电荷放大 器，经放大后传入 A/D 数据转换卡，由软件系统读取数据，实时 显示受力曲线及力值并保存数据，供工艺人员对工件加工过程中刀 具受力情况进行分析。通过该项研究，可以优化刀具的切削参数， 以提高工件的加工质量。 关键词：传感器，切削力，标定，测力仪 1 Real Time Detecting System for Turning Force (In Chinese) YUE Xiaobin (Institute of Machinary Manufacturing Technology, CA EP, Mianyang, 621900) ABSTRACT How to get the real-time value of forces dropped on the tool in the course of processing by piezoelectric sensors is introduced. First, the analog signals of the cutting force were achieved by these sensors, amplified and transferred into digital signals by A/D transferring card. Then real-time software reads the information, put it into its own coordinate, drew the curve of forces, displayed it on the screen by the real time and saved it for the technicians to analyze the situation of the tool. So the cutting parameter can be optimized to improve surface quality of the pieces. Key words：：Sensor, Cutting force, Demarcate, Real time detecting system ：： 2 引 言 切削力实时检测系统用于动态在线检测切削力，以利优化切削参数，为精密制造提 供依据。本项目主要解决车削切削力的实时测量问题，研究切削过程中切削力的动态变 化，考虑采用压电式测力仪动态在线测量切削力，并借助于计算机辅助测量系统处理数 据，实时分析数据。 1 研究目标 能够在实验中和现场生产中实时测量切削力，切削力实时检测系统的主要技术指标 如下： 量程：50 kgf (1 kgf = 9.