合金钢热处理加热过程对组织和性能的影响.docVIP

合金钢热处理加热过程对组织和性能的影响 摘要：利用有限元分析软件ANSYS模拟40Cr钢热处理过程温度场与时间的变化关系。根据温度场的分布，合理的选择不同的加热温度和保温时间做热处理水淬实验，并打磨式样，通过金相组织观察比较不同热处理工艺对40Cr钢内部组织结构的影响。并结合冲击韧性试验、硬度试验及拉伸试验来获取40Cr钢的机械性能、物理性能、工艺性能等，从而通过热处理工艺改变金属表面或内部组织结构，达到优化金属性能的目的。 通过实验表明，40Cr在850℃保温时间20min热处理所到的钢的性能最佳，其组织为回火索氏体，其强度、硬度及韧性等综合性能都处于较好的状态。过低的温度会导致淬火不均匀，有铁素体存在也会使硬度降低；温度过高又会使回火索氏体粗大，造成钢的综合性能降低。保温时间对组织性能也有影响，保温时间太短，回火索氏体的晶粒小，组织不均匀；保温时间太长，晶粒粗大，影响组织性能。 关键词：ANSYS软件，合金钢，温度场模拟，加热过程 Alloy steel heating process of the heat treatment influence on organization and performance Abstract:Through the finite element analysis software ANSYS simulation of 40 Cr steel heat treatment process the changes of temperature and time. According to the distribution of temperature field, the reasonable choice of different heating temperature and holding time for water quenching test, heat treatment and grinding style, by observation of microstructure of 40 Cr steel of different heat treatment process are the influence of the internal organization structure. Combining with the experiments of impact toughness, hardness test and tensile test for 40 Cr steel mechanical properties, physical properties, process performance, etc., thus changing the metal surface by heat treatment process or internal organizational structure, to optimize the performance of metal. Experiments show that 40 Cr 20 min heat treatment at 850 ℃ heat preservation time to the optimum properties of steel, its organization is tempered sorbite, its comprehensive performance such as strength, hardness and toughness is in good condition. Too low will cause uneven quenching temperature, presence of ferrite will also lower the hardness, high temperature and can make the tempering sorbite bulky, which reduces the comprehensive performance of steel. Also have an impact on the performance of organization, time of heat preservation heat preservation time is too short, tempered sorbite of small grains, organization is not uniform, the holding time is too long, c