铰链支座冲压工艺分析及模具设计.docVIP

铰链支座冲压工艺分析及模具设计 摘要：随着世界经济的快速发展，我国的模具行业发展迅速。模具是工业生产的基础工业，在汽车、电子、机电、仪器仪表、家电通讯等产业中，60%-80%的零部件均需要依靠模具成形。冷冲压模具在模具中占有相当重要的地位，产品涉及范围大，大约占模具总数的一半，所以受到各方面的高度重视。而冲压件的质量好坏在很大程度上取决与模具设计、制造的技术水平。 本次设计进行了详细的绘图和计算。如此设计出的结构可确保模具工作运行可靠，保证了与其他部件的配合。 通过对铰链支座件模具的设计，对该零件进行冲压和弯曲工艺分析以及有关工艺计算，确定合理的加工方案，设计出级进模，正确的选用标准模架。明确了设计思路，确定了冲压成型工艺和弯曲工艺过程并对各个具体部分设计，巩固和深化所学知识。 关键词：冷冲压，级进模，冲裁，弯曲 Analysis of stamping process and die design of bearinghinge Abstract:With the rapid development of the world economy, Chinas mold industry is developing rapidly. Mold is the basis of industrial production industries, in the automotive, electronics, mechanical and electrical, instrumentation, home appliances and telecommunications industries, 60% -80% of the parts have to rely on forming mold. Cold stamping die in die play a rather important position, the scope of products affected, and about half of the total number of mold, so from all sides attach great importance to the quality of stamping parts and mixed with the mold to a large extent depend on the design, manufacture skills. The design details of computing. such a design drawing, and the structure can ensure reliable mould tool used to work with other parts . Hinges on one level in support of the design of the parts bent to stamp out and analyse and process the process and set reasonable process, design, step into the right to choose a standard module. the design and craft and craft stamp out of shape curved process and for all specific part of the design, consolidated and deepened the have learned. Key words: Cold stamping; Progressive die；Blanking；Bend 目 录 1前言 1 1.1 概述 2 1.2 我国冷冲压模具现状及前景 2 1.3设计课题 4 1.4 零件工艺分析及方案确定 5 1.4.1 零件工艺分析 5 1.4.2 冲压工艺方案的分析与确定 5 2 主要工艺设计及计算 6 2.1 计算毛坯展开尺寸 6 2.2 落料、冲孔工艺设计及计算 6 2.2.1 零件排样图设计 6 2.2.2 搭边与条料宽度的确定 7 2.2.3 条料利用率计算 8 2.2.4 确定零件加工工位 8 2.3 落料、冲孔、弯曲工艺计算 9 2.4 压力中心计算 11 3 多工位级进模结构设计 13 3.1 模具结构形式的确定 13 3.2 凹模设计 13 3.2.1 冲裁凹模设计 13 3.2.2 弯曲凹模设计 14 3.2.3 凹模固定板设计 15 3.2.4 卸料与出件装置设计 15 3.2.5 凸模固定板设计与垫板设计 16 3.2.6