60Si2Mn弹簧钢热处理过程温度场模拟.doc

60Si2Mn弹簧钢热处理过程温度场模拟 摘要：本文采用ANSYS有限元软件建立轴对称模型，研究了60Si2Mn弹簧钢的热处理过程，得到淬火加热冷过程却以及回火加热冷却过程的温度场的分布图和某些特定位置温度随时间变化的曲线。结果表明，1.模拟热处理过程中，模拟的温度场以中心位置为圆心，呈同心圆分布。2.在温度场模拟时，设定了实际过程中的初始条件及边界条件,综合考虑了热物性参数等非线性因素的影响,大大减小了通用有限元软件处理淬火过程非线性问题时只能以常数代替所引起的模拟误差。3.圆柱体工件中心位置的吸收热和散热的速度不仅和材料本身有关，主要和工件的底面半径及高度有关，半径越大，高度越高，吸收热和散热速度就越慢。 关键词：60Si2Mn弹簧钢，热处理，温度场,有限元模拟 60Si2Mn spring steel heat treatment Temperatur field simulation Abstract: In this paper, ANSYS finite element software to establish axisymmetric model to study the 60Si2Mn spring steel heat treatment process to obtain quenching and cooling process, but the process of heating and cooling distribution tempering temperature field and the location of certain temperature versus time curve.The results show,1. Analog heat treatment process, the simulation of the temperature field in the center position of a circle, a concentric distribution.2. When the temperature field simulation, the actual process of setting the initial conditions and boundary conditions, considering the impact of thermal parameters of nonlinear factors, greatly reduces the processing finite element software nonlinear problems only when the quenching processIt can simulate error caused by a constant substitute.3. The cylindrical workpiece center position to absorb heat and cooling speed and the material itself is not only related to the main and the bottom surface of the workpiece radius and height, and the larger the radius, the higher the altitude, absorbing heat and cooling the slower. Keywords:60Si2Mn spring steel, Heat treatment,The temperature field ，Finite element simulation 目 录 1 绪论 1 1.1 研究的目地及意义 1 1.2 国内外研究进展 1 1.3 研究内容 2 1.4 研究方法 3 2 ANSYS软件概述 4 2.1 ANSYS热分析的基本原理 5 2.2 ANSYS热分析的单位 5 2.3 热方式的传递 6 2.4 ANSYS热分析分类 2.5 ANSYS热分析 6 3 有限元模拟 3.1 淬火加热过程模拟 7 3.1.1 有限元建模 7 3.1.2 模拟过程 8 3.1.3 结果与分析 13 3.2 淬火冷却过程模拟 14 3.2.1 有限元建模见3.1.1 4 3.2.2 模拟过程 14 3.2.3 结果与分析 19 3.3 回火加热过程模拟 19 3.3.1 有限元建模见3.1.1 9 3.3.2 模拟过程 19 3.3.3 结果与分析