CA6140车床进给系统数控化改造设计.doc

CA6140车床进给系统数控化改造设计 摘要关键词：The Numerical Control Transformation?Design of Feed System for CA6140 Lathe Abstract：In the recent 20 years, the technology of CNC lathe in our country has gone through three stages, it is the introduction of technology, the digestion of technology and the utilization of technology. At present, there are still a large number of ordinary machine tools need to be updated urgently, but because of the limited funds, the most direct and effective way is to take the numerical control reform of these existing ordinary machine tools, and the study on CNC transformation has been a major projects of enhancing manufacturing level of our country. The research status of ordinary NC lathe at home and abroad is elaborated in this paper at first. Then the purpose and significance of the NC transformation for ordinary lathes are pointed out. Finally, transverse feed system and longitudinal feed system for CA6140 Lathe are carried on the NC transformation, The transformation process is to have a proper selection of computer system and servo system for lathe. After the transformation of lathe, it can achieve the expected function and accuracy , it can also improve the efficiency of production and reduce the labor intensity. Key words: Lathe，Mechanism，NC transformation 目 录 1 绪论 1 1.1引言 1 1.2数控系统的产生和发展 1 1.2.1数控系统的出现和发展 1 1.2.2数控系统的发展趋势 2 1.3数控机床的组成及特点 3 1.3.1数控机床的组成 3 1.3.2数控机床特点 3 1.4机床数控改造的目的 4 1.5国内外的研究进展 5 1.5.1数控机床发展简史 5 1.5.2国外机床数控改造的状况 5 1.5.3国内机床数控改造的状况 6 1.6数控机床改造的优点 6 2 设计改造方案 7 2.1数控机床改造的设计步骤 7 2.2 CA6140普通车床 8 2.3总体方案的确定 9 2.3.1设计任务 9 2.3.2确定总体方案 9 2.3.3进给系统的改造与设计方案 10 3 数据参数的选择及其计算 12 3.1纵向进给系统的设计与计算 12 3.1.1纵向进给系统的改造设计 12 3.1.2纵向进给系统设计计算 12 3.2横向进给系统的设计与计算 18 3.2.1横向进给系统的改造设计 18 3.2.2横向进给系统设计计算 18 3.3步进电机的选择 22 3.3.1纵向进给系统步进电机的确定 22 3.3.2横向进给系统步进电机的确定 23 3.4减速机构的设计计算 23 3.4.1选择齿轮齿数及材料 23 3.4.2几何尺寸计算 24 3.4.3按齿面接触疲劳强度设计 24 3.4.4校核齿根弯曲疲劳强度 26 3.5本节总结 27 4 数控系统设计 28 4.1概述 28 4.2硬件电路的组成 28 4.3 CPU和存储器 28 4.3.1 8031概述 28 4.3.2外部程序存储器的扩展 29 4.3.3 外部