卷圆件冲压工艺分析及模具设计.doc

卷圆件冲压工艺分析及模具设计 摘要关键词：The volume of stamping process analysis and die design for round parts Abstract：Based on analyzing forming technologies of the punching, bending, curling and cut-off etc.is raised a stamping scheme of the multi-position progressive die for this part，By analyzing the accuracy and the dimension of the roll pieces，explores the workpiece process，provides some correlative analysis, and checks out the overall design of structure and layout of progressive die.On the premise of ensuring the accuracy of volume size and increasing efficiency of production,the study formulate a set of rational scheme of processing technology. The progressive die adopts the device of side blade fixed pitch and flip-press unloading. The processing of producing volume circle by this die mainly involves 13 procedures, including blanking, arcs, bending, rolling, cutting and so on. Main contents of this design contain several parts: technological analysis of parts; identify of stamping technology; calculation the size of parts; the final design of die; the structural design of main parts; the formulation of standards of the produce of typical parts; technical requirements of dies and material selection; design of assembly diagram of die,etc. the structure is reasonable, reliable, which can guarantee the quality of the products. Keywords: Curled round part,progressive die, layout design 目 录 1 前言 1 1.1 1 2 冲压工艺设计 3 2.1 冲压零件分析 3 2.1.1 零件工艺性分析 3 2.1.2 计算卷圆件毛坯展开尺寸 4 2.2 确定加工的工艺方案 5 2.3 进行必要的工艺计算 6 2.3.1 选择排样方法 6 2.3.2 确定搭边值 6 2.3.3 计算送料步距与条料宽度 6 （1） 送料步距A 6 （2） 条料宽度B 7 2.3.4 计算材料利用率 7 2.3.5 画出排样图 8 2.4 确定工序件形状和尺寸 8 2.4.1 冲裁工序（冲孔、切槽、冲切侧刃） 8 2.4.2 60°弧形弯曲工序（预弯） 8 2.4.3 弧形弯曲工序 9 2.4.4 卷圆工序 9 2.5 计算冲压力、初选压力机 9 2.5.1 冲裁工序（冲导正销孔、切槽、冲工艺圆槽孔、侧刃孔、切断） 9 2.5.2 60°弧形弯曲工序（预弯） 10 2.5.3 弧形弯曲工序 11 2.5.4 卷圆工序 11 2.5.5 初选压力机 11 3 冲压模具设计 12 3.1 模具结构形式的确定 12 3.2 计算模具压力中心、确定压力中心的位置 12 3.3 计算或估算模具各主要零件 13 3.3.1 工艺零件 13 (1) 工作零件 13 ( 凸模和凹模工作部分尺寸计算 13 ( 凸模凹模的设计 16 (2