提高双螺杆挤出机共混性能的十大绝招.docVIP

提高双螺杆挤出机共混性能的十大绝招） 英文原载plastics technology （上海北京顺德email：jiazhiliao@263.net；手 第一部分：翻译 There are many techniques known to operators and plant engineers for increasing the performance of a twin-screw compounding extruder. Because of their informal nature, however, most of these methods do not appear in any equipment manuals. Nor are they generally mentioned in textbooks and technical papers. But sometimes attention to several small details can add up to make a big difference in extruder performance. The tips described in this paper fall into three broad categories: processing techniques,machine modifications, and maintenance procedures。 ? 有很多提高双螺杆共混挤出机性能的方法，为操作人员和工厂工程师所熟知。但是，由于这些信息的性质，其中的许多方法没有出现在设备手册里。这些方法一般也不在教科书和科技论文中被提到。但是，关注一些小的细节会对增加挤出机性能大有裨益。本文描述的技巧分成三个大的类别：加工工艺、设备改造和维护程序。 1. THERMAL INSULATOR GASKETSThe feed barrel section is almost always water cooled. But because this barrel is bolted flange to flange against barrel section #2, which is heated,heat is continuously transferred from the hotter to the cooler barrel section. As a result, barrel #2 is often not able to maintain a high enough temperature. In a typical case, the operator has a setpoint of 180 C for barrel #2 but can never get above 135 C because of heat loss to the feed barrel. The easiest solution is to install an insulator gasket between the flanges of the feed barrel and barrel #2. These gaskets are typically 1 mm thick, and we recommend stacking two together for better insulating performance. There will still be some heat conduction through the bolts and the screw shafts, but not nearly as much as without the insulation. New extruders are often supplied with the insulator in place, but many operators dont realize its importance and throw it away when disassembling the barrels. After several years the insulator gasket should be replaced, as the material tends to degrade and crumble. ? 1。热绝缘垫片 机筒的喂料段几乎总是水冷的。但是，由于这段筒体是用法兰对法兰紧挨第二段筒体(加热的）锁定的，热量可以连续从温度高的筒体传导到冷的筒体。结果#2筒体不能维持足够的温