自动钢管无屑切割机的研究与设计.doc

摘 要 本文在详细分析钢管无屑切断特点的基础上，基于金属塑性加工原理，开发了一种钢管无屑切割机，主要进行了无屑滚切原理分析、无屑切割机总体方案以及机械结构设计和计算，无屑切割机虚拟样机设计。提出了一种创新的无屑切割机构，选择了新型的直线电机传动方法并设计了整机的自动控制系统，最佳地满足了钢管定尺度的无屑切割工艺要求。 钢管切割的传统生产工艺多应用切削加工方法来制造有精确的尺寸和形状要求的零件，生产过程中坯料30％以上切屑这不仅浪费大量的材料和能源，而且占用大量的机床和人力。采用工艺，工件不需要或只需要少量切削加工即可，大大节约材料、设备和人力。Abstract On the basis of the characteristic analysis of steel pipe chip-less cutting, the paper develops a steel pipe chip-less cutting machine, basing on the principium of plastic working of metals. Mainly on the analysis of the principle of chip-less of hobbing, chip-less cutting machine general planning and mechanical structure design and calculation, virtual prototype design of chip-less cutting machine, put forward an innovative cutting Chip-less agencies, Select a new type of linear motor drive method and design the machines automatic control system, meet the requirements of chip-less cutting of set-scale steel pipe at best. The traditional mechanical processing technology of steel cutting mainly is the method of cutting to The manufacture precise size and shape parts as required, more than 30% of the billet quality turns into chip in this production process. This is not only a waste of a large number of materials and energy and use up a lot of machine and human. If chip-free cutting process was used, work piece will became mechanical parts with only a little cutting or none, which greatly saving materials, equipment and human. In structural design, we have established a pipe cutting machine mechanical system of three-dimensional solid model and the mechanical model, analysis and assessment of the performance of the system with Pro/E software, so as to provide a reference to physical prototype design and manufacturing. Through the use of virtual prototyping technology, from the initial stages of design - conceptual design phase of the overall system on a complete analysis of observation and test the various components of the mutual movement of components, plug-ins using the system simulati