连续热浸镀锌锅低频电磁场封流实验分析-experimental analysis of low frequency electromagnetic field sealing in continuous hot dip galvanizing pot.docxVIP

摘要热镀锌钢板及其合金钢板，具有理想的耐腐蚀、成型和涂装综合性能以及成本 低、外观好等优点，被广泛应用于国民经济的各个领域。随着对产品性能和质量越 来越高的要求，连续热浸镀生产中不断推出新工艺和新设备，其中电磁封流技术就 是热浸镀生产中的一种依靠电磁力封住底部开槽锌锅中的锌液从而取消沉没辊和稳 定辊装置的新技术，该技术可以解决锌锅内部装置的浸蚀和带钢与沉没辊接触等所 带来的一系列问题，从而可以提高热浸镀产品质量和产量，降低产品成本和劳动强 度。本文依据电磁场的基本原理，设计和制造了感应器、镀槽等，选择了变频电 源，进行了低频电磁场悬浮锌块的实验，得出了感应器线圈中输入电流、频率、感 应器铁芯间隙及锌块规格与电磁力的关系，相同感应器间隙和频率下，电磁力随着 电流的增大而增大；相同感应器间隙和电流下，电磁力随着频率的增大而增大，在 本文的实验条件下，当电源频率为 70hz，平衡锌块重力所需的电流较小；相同频率 下，铁芯之间的间隙越大，产生相同电磁力所需的电流也越大，所以铁芯间隙在 20～40mm 之间选择；相同频率、间隙和电流下，锌块越宽，受到的电磁力越大，故 设计用于实验的镀槽沿铁芯方向的尺寸不宜太小。因固态和液态在物理参数及流动性等方面存在差异，本着实验由简到难的顺序 和相似性原则，采用液态镓模拟了低频电磁场封流锌液的实验，从中得出了电源输 入频率、液态镓在感应器间隙中的位置与电磁力的关系，相同感应器间隙和电流 下，电磁力随着频率的增大而增大，本实验条件下，能使镓的重力与电磁力平衡的 较理想电源频率为 55hz，相同实验参数下，相同质量的镓处于感应器间隙的不同位 置时，电磁力差别较小。分别进行了液态镓在不加电磁场、施加电磁场和施加电磁 场并改变镀槽材质条件下的封流实验，通过对比上述三种实验条件下漏完相同质量 的镓所需要的时间，找到了一种可以明显提高液态镓所受电磁力的方法，即改变镀 槽材质。关键词：热浸镀；悬浮；锌块；封流；镓AbstractHot dip galvanized steel sheet and alloy steel plate has ideal comprehensive performances which conclude anticorrosion, shaping, painting and advantages that is low cost and good appearance. Therefore, these kinds of product have been widely used in various fields of national economy. With the high demands for the product function and quality, new technology and equipment is continuously introduced in continuous hot-dip galvanizing line. Electromagnetic enclosed slot technology is a new technology in continuous hot-dip galvanizing line. This new technology takes use of the electromagnetic force to seal liquid zinc in the bottom of the pot that is not closed. Consequently, hot-dip galvanizing line can cancel the device of sink roll and stabilizing roll, also can solve a range of problems which are brought by corrosion of the device in the pot by zinc and contact between strip and the sink roll. Thus, the technology can improve the quality and yield of product, and reduce the cost and labor intensity.Inductor and Channel were designed and made according to principle of electromagnetic field and power was chosen in this paper. Experiment of suspending