选区激光烧结用覆膜砂的制备及其成形工艺分析-preparation and forming process analysis of coated sand for selective laser sintering.docxVIP
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选区激光烧结用覆膜砂的制备及其成形工艺分析-preparation and forming process analysis of coated sand for selective laser sintering
AbstractThe selective laser sintering technology enables overall fast and accurate preparation of complex sand mold (core), provides an excellent way for all kinds of large complex thin-walled precision castings, has an important role of improving the rapid response, manufacturing capability and manufacturing level of the key parts such as aviation, aerospace and automobile industries areas. Laser sintering formability of the prepared coated sand material is less than ideal, mainly phenolic resin content of coated sand is too much, the initial intensity of the laser sintering parts is low, especially the fine structure of laser sintering is still very difficult to form and could not achieve practical industrial requirements of mechanical properties and gas evolution.The pearl sand of angular coefficient ≤1.1 is used as the laser sintering raw sand,designed and prepared the sand material of different size composition using thermal coating process, make the experiments of laser sintering coated sand, study the affect of particle properties and sintering process parameters on the forming of laser sintering, and further focused on the law of laser sintering coated sand in conditions under the same and different laser energy density. The main contents and conclusions are as follows:The pearl sand is the laser sintering raw sand, the mobility of spherical sand is good, could reduce the amount of resin, powder spreading of laser sintering more smooth and uniform; adjustment gradation of coated sand can improve the shop powder density of laser sintering, with the decrease of coated sand particle size, shop powder density of laser sintering decreases, that of the adjacent five sieve sand within the average particle size at the range of 0.053~0.150mm increased by 21.3% compared to the adjacent three sieve sand.Design and prepare a series of coated pearl sand material, obtained the best of thermal coating process parameters for the coated sand of laser sintering
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