挤出塑料管喷淋冷的数值模拟.doc

挤出塑料管喷淋冷却的数值模拟 摘 要：冷却系统是塑料挤出管道生产工艺中的关键设备，其冷却的均匀性和效率直接影响管道产品的质量及生产速度.本文首先基于ANSYS对喷淋冷却瞬态传热进行模拟，结果表明：对流换热系数小于180 w?m-2?k-1时，冷却至目标温度（47 ℃）所需的时间随换热系数的变化明显；换热系数大于180 w?m-2?k-1时，冷却至目标温度所需的时间随换热系数的变化不大.然后基于FLUENT软件对喷淋喷嘴进行模拟，研究了喷淋入口速度、喷嘴高度对喷淋换热系数的影响，结果表明：随着喷淋入口速度的增加（6～15 m/s的范围内），总体对流换热系数增大，驻点处的换热系数由217 w?m-2?k-1增加到386 w?m-2?k-1；随喷淋高度的减小（68~128 mm范围内），壁面换热系数呈增加趋势，驻点处换热系数由227 w?m-2?k-1增加到311 w?m-2?k-1.基于以上研究，为真空定径喷淋冷却水槽的整体优化提出合理建议. 关键词：挤出塑料管；喷淋冷却；喷嘴；瞬态；对流；换热；数值模拟；整体优化 Numerical Simulation of Spray Cooling for Extruded Plastic Pipe Abstract：Cooling system is essential in the production process of the extruded plastic pipe，which determine the length of plastic pipe production line and product quality． Firstly, this article imitated the transient heat transfer of the spray cooing based on ANSYS. The result shows: if the convective heat transfer coefficient is less than 180 W?m-2?k-1, time to be cooing to 47 ℃ changes obviously with the convective heat transfer coefficient; However, it not changes much if the convective heat transfer coefficient is over 180 W?m-2?k-1.Then we imitate the spray nozzle based on “FLUENT software”, from the aspect of entrance velocity, the spray height which may have effect on distribution of the convective heat transfer coefficient. We found that if other parameter constant, total convective heat transfer coefficient increase with the faster of entrance velocity (within 6～15 m/s), heat transfer coefficient of stagnation point increases from 217 W?m-2?k-1 to 386 W?m-2?k-1; Wall convective heat transfer coefficient increase with the reducing of the nozzle height (within 68~128 mm), heat transfer coefficient of stagnation point increases from 227W?m-2?k-1 to 311 W?m-2?k-1. Finally we put forward the proposal on global optimization of spray cooling baths based on above research. Keywords：Extruded plastics pipe；Spray cooling；Nozzle；Transient; Convection; Heat Transfer; Numerical Simulation; global optimization 引言： 塑料管和传统管材相比，具有重量轻、耐腐蚀、水流阻力小、节约能源、