SIPA设备如何保证瓶坯质量-解决方案2.doc

How to obtain Preform quality: Solutions 如何保证瓶坯质量：解决方案 代码 解决方法 S1 Increase injection pressure 增大注塑压力 S2 Clean the lips exhaust slots 清洁模唇排气孔 S3a Use the pressure or speed levels 运用压力或速度水平 S3b Use the pressure or speed levels or decrease injection pressure 运用压力或速度水平或降低注塑压力 S4 Reduce the nozzle temperature 降低注嘴温度 S5 Increase injector material 增加注射器原料 S6 Increase the cycle time 增大循环时间 S6b Decrease the cycle time 降低循环时间 S7 Reduce the mold temperature 降低模具温度 S8 Check the cooling water circuit and the chiller water temperature 检查冷却水循环和冰水机水温 S8b Increase the water temperature 升高水温 S9 Increase the injection speed 提高注射速度 S10 Increase the cooling time (increasing the cycle time) 增大冷却时间（增大循环时间） S11 Check the proper function of the needle valves (pin valves) 检查针阀的功能动作 S12 Check the material drying time (maximum time of permanence on the hopper 5h at 170°C) 检查原料干燥时间（在料斗中 170 度连续干燥最大时间为5小时） S13 Reduce the process temperature of the melted material 降低熔料的过程温度 S14 Check the mold closure (lips coupling) and foreign material on the mold surfaces 检查模具关闭（模唇连接）和模具表面的杂质 S15 Eliminate any water leaks from the injection cavities, lips and cores 清除从注塑模模腔，模唇和模芯泄漏出来的水 S16 Increase injection delay time 延长注射延迟时间 S17 Analyze and evaluate the material degradation (eventually purge out the degraded material) 分析和评估原料的降解（最终排出降解的原料） S18 Increase the temperature of the nozzles 提高注嘴的温度 S18b Decrease the temperature of the nozzles 降低注嘴的温度 代码 解决方法 S19 Increase the extruder temperature (not above 295°C) 提高挤压机温度 (不要超过 295 度) S19b Decrease the extruder temperature (not lower 265°C) 降低挤压机温度（不要低于265 度) S20 Increase the temperature of the relative injector 提高相应的注射器的温度 S21 Regulate the setting of the hot manifolds and nozzles temperature 调整热流道和注嘴的温度设定值 S22 Check distances using the thickness gauge and checking the mold closure 用厚度测量装置检查距离及检查模具的关闭 S23 Regulate cycle time 调整循环时间 S24 Increase the injection and holding time 延长注射及保压时间 S25 Decrease the injection and holdin