_大型齿轮数控端面倒角装备设计.docVIP

摘 要 近年来，随着汽车行业的迅猛发展，为满足变速箱越来越高的要求，换挡齿轮的倒角加工要求随之增高。此外，倒角形式也越来越多，诸如平面尖角、尖拱角、球形角以及不对称倒角等，倒角形式的不同，其加工时的难易程度也不同。本文针对大型数齿轮倒角加工困难的弊端，进行了大型数齿轮倒角机的设计。 首先，拟定了倒角机的设计方案。倒角采用类似铣削方式，刀具采用四棱倒角刀，齿轮的驱动由现有的齿轮加工机床进行，进给运动由倒角机水平方向和垂直方向共同完成，工作时只需控制这两个方向的进给量使刀具完成齿轮的倒角加工即可。 其次，设计了整个机床的机械结构，整个机床由主轴箱、水平方向进给机构、竖直方向进给机构三个部分构成。 最后，对机床的整体结构做了合理的分析与计算，并且绘制了相关的工程图等。 关键词 大型齿轮；倒角；数控机床；齿轮加工； Abstract In recent years, with the rapid development of automobile industry, to meet the requirements of the gearbox is higher and higher, shifting gear chamfering processing requirements subsequently heighten. Moreover, chamfering form more and more, such as plane angle, pointed arch angle, angle of spherical and asymmetric chamfering. Chamfering in the form of different, it is different to the difficulty of the processing. Aiming at the disadvantages of large number of gear chamfering processing difficulties, this paper gives the design of the large number of gear chamfering machine. First of all, chamfering machine design scheme is worked out. Chamfering adopts similar milling method, cutter adopts four arrises chamfering knives, gear drive by the existing gear cutting machine tool, feed movement by chamfering machine horizontal and vertical direction completed, work only need to control the direction of the two feeding make tool complete gear chamfering processing. Second, design the mechanical structure of the whole machine, the entire machine consists of three parts: spindle box, horizontal feed mechanism, vertical feed mechanism. Finally, the overall structure of the machine tool made reasonable analysis and calculation and draw the relevant engineering drawing, etc. Keywords：Large gear; Chamfer; CNC machine tools; Gear processing; 目 录 1 前言 1 1.1 课题来源及研究意义 1 1.2 齿轮倒角的作用 4 1.3 国内外发展现况 5 1.3.1 国内发展状况 5 1.3.2 国外发展状况 6 1.4 设计的主要技术指标和参数 6 1.5 本章小结 7 2 齿轮倒角加工工艺分析 8 2.1 现有倒角设备应用性分析 8 2.2 大型齿轮倒角的设计要求 10 2.3 大型齿轮倒角的工艺确定 11 2.4 本章小结 11 3 总体方案设计 12 3.1 齿轮倒角机床选型方案 12 3.2 总体方案的确定 13 3.3