铝钢异种金属激光-电弧复合焊接工艺和接头界面特性分析-analysis of laser-arc hybrid welding process and joint interface characteristics of dissimilar metals in aluminum and steel.docxVIP

铝钢异种金属激光-电弧复合焊接工艺和接头界面特性分析-analysis of laser-arc hybrid welding process and joint interface characteristics of dissimilar metals in aluminum and steel.docx

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铝钢异种金属激光-电弧复合焊接工艺和接头界面特性分析-analysis of laser-arc hybrid welding process and joint interface characteristics of dissimilar metals in aluminum and steel

AbstractBecauseofsmallinter-solubility,largedifferencesinthermo-physicalpropertiesandeasyformationofbrittleintermetalliccompounds(IMCs)betweenAlalloyandstainlesssteel,theirdissimilarjoiningischallenging.Laser-coldmetaltransfer(CMT)hybridweldinghasmorepreciseenergyoutput,fasterweldingspeedtodecreaseheatinputincomparisonofconventionallaser-archybridwelding.ItisthusmoreeffectivetocontrolthegrowthofIMCslayer,aswellastoimproveweldquality.Inthisstudy,afiberlaserandaCMTwelderwereintegratedtobuttjoin6061aluminumalloyand304stainlesssteelwithsamethicknessof2mm.Themorphologies,microstructureandmechanicalpropertiesofweldedjointswerestudiedandthegrowthmechanismofIMCslayerwasdiscussedindetail.Thefollowingwerethemainresultsobtained.Optimalrangesofweldingparameterswereobtained,whichwerelaserpower1.5~2.1kW,wirefeedspeedcorrespondingtoarccurrent4.8~5.4m/min,laseroffset0.4~0.8mmandweldingspeed2~3m/min.Undertheseoptimumranges,sounddissimilarjointswereobtained,otherwise,somemetallurgicaldefectssuchasholes,porosities,lackoffusionorexcessivepenetrationappearedinthejoint.BytheexaminationsofSEM,EDSandXRD,aIMCslayerwasfoundattheinterfacebetweenfusionzoneandstainlesssteel.Fromtoptobottom,thethicknessofIMCslayerincreasedgraduallyandtheshapechangedfromjaggedtoplate.TheIMCslayerwasusuallycomposedoftwolayers,theθ-Fe4(Al,Si)13layerneartostainlesssteelandtheτ5-Al8(Fe,Cr)2Silayerneartofusionzone.Astheoffsetwas0.4mm,theoptimalrangeofheatinputwasidentifiedas80~110J/mmbyexperimentalresults.Withinthisrange,thethicknessofIMCslayerwas3~6.5μmandthetensilestrengthsofthejointsweregreaterthan130MPa,morethan80%ofaluminumbasematerial.Throughthermodynamiccalculation,itwasfoundthatthegrowthfreeenergyofpossibleIMCsintheinterfacedecreasedwithaluminumcontent.ThekineticanalysisshowedthatthegrowthofIMCslayerdependedonthesolutionrateofFeatominaluminumpoolduetothefastsolidificationrateofhybridwelding.ToavoidtheIMCslayertoothick,theinterfacetemperaturemustbelowerthan1100°Cbyadjustingheatinput.Finally,theformationmechanis

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