四砧拔长辅具及自动拔长的数学模型分析-mathematical model analysis of four anvil pulling - out accessories and automatic pulling - out.docx
四砧拔长辅具及自动拔长的数学模型分析-mathematical model analysis of four anvil pulling - out accessories and automatic pulling - out
AbstractInthispaper,basedontheanalysisofavarietyofcommonlyuseddrawingoutmethodsandtechniqueequipmentsintheworkshops,fromthestretchingefficiency,sizeprecisionforgingsandforgingdefectsinfavoroftheestablishmentofcombinedstressstate,etc.,four-anvilstretchingauxiliarytooltechnicalparametersaredetermented,aswellastheworkingprincipleandstructuraldesigningofafour-anvilDesstretchingareputforward.AppliedUGthree-dimensionalmodelingsoftware,athree-dimensionalsolidmodelisestablishedandthemeshisdivided,thenintroductintofiniteelementsoftwareMARCtoanalyzethemaximumstressanddeformationwhiletheauxiliarytoolisworking.Andultimatelyareasonabledesignisdetermined.Itsdrawingefficiencyishigherthanaflatanviloraup-downformV-anvil.What’smore,theforgingsblockdimensionalaccuracyisonlysecondtotheforgingmachine,andthehydrostaticstressinthecenterofaforgingstressisveryhigh.SoapartoffoundationscanbeachievedinthetradtionalcommonpressforgingmachinewhichisclosetotheprecisionforgingmachineAlargenumberofforginghydraulicpressmachinesaremadeinourcountryinrecentyears,mostofwhichhaveautomaticfoundation.Thisfoundationmaygreatlyimprovetheproductivityofstretching.Morethanahundredyears,manualstretchingoperationhasneverbeenfacedwithtechnicalproblems,hasneverbeenproposedtothedemandforestablishingthecalculationlengthofroundsteelandthemathematicalmodelsofreductionanvil.However,facingtheautomaticforgingwhichisnotrelyonhumanintervention,theseproblemsmaketheautomaticallymakingnotcometrue.Inthispaper,basedonthetheoryoforthogonalexperimentaldesignandalsousingthethree-dimensionalnumericalsimulationsoftwareDeform,thedeformationprocessoftheflatandfouranvilsauxiliarytoolstretchingisnumericallysimulated,andthenacorrdingtothesimulationresults,throughtheleastsquaremethod,variousflatandfouranvilsauxiliarytoolstretchingmathematicalmodelsareestablished.Themodelscanpredictthelengthoftheblankandthestretchinganvilsafterstretching.Thenitprovidesthetheoreticalmodelforautomaticdrawingprogrammingsothatautomaticdrawingcanbepossible.Theexpe
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