轴类零件正交车铣加工稳定性建模与研究-modeling and research on stability of orthogonal turn - milling of shaft parts.docxVIP

华中科技大学硕士学位论文 华 中 科 技 大 学 硕 士 学 位 论 文 II万方数据 II 万方数据 Abstract With the rapid development of modern industry, more and more shaft parts with complicated structure and shape are needed. Such as landing gears, automobile engine crankshafts are typical shaft parts. The shape and working surfaces of these parts are constituted by complex surface. By ordinary machine method such as turning, milling and other conventional methods, it’s difficult to obtain desired accuracy, even it is impossible to machine. Due to the high safety performance and long service life, some parts are made of high strength steel or titanium alloy material for example. These materials are difficult to machine. The material removal rate of some parts are up to 90%. Long machine cycles presents very big challenge to us. Strong cutting force will generate when machining difficult materials. Because of the overhang of the tool and other factors, the rigidity of machining system is weak. It’s prone to chatter. The chatter of machine tool will make machining process instable, resulting in decreased surface quality and low metal cutting rates, even damage the machine tool. Therefore, one of the main obstacles to improve machining capabilities is chatter. Compared to the traditional machining methods, such as milling, turning and boring, the machining condition of orthogonal turn-milling is more complex with the instantaneous variable cutting depth and thickness. In this paper, we considered the kinematics characteristics of orthogonal turn-milling, and deduced the cutting force model of orthogonal turn- milling and established stability model of orthogonal turn- milling. Then, we obtained the stability Lobe diagrams, and analyzed the influence of mode coupling effect on the stability of orthogonal turn milling. The accuracy of the stability model was verified on a turn- milling compound machining center. After that, the difference of stability model between the orthogonal turn-milling and ordinary millin