板状直齿轮齿廓的闭挤式精冲成形研究-材料加工工程专业论文.docxVIP

重庆理工大学硕士学位论文 摘 要 万方数据 万方数据  摘 要 齿圈压板精冲技术因可以一次成形具有较高的尺寸精度、光洁的成形面和翘曲小 的零件，成为一种先进的板状精密轮廓件成形技术；但其因无法成形具有较低塑性和 较高厚度的零件，成为限制其发展的瓶颈。本文对一种能够精冲低塑性厚板材料的新 工艺——闭挤式精冲工艺，在已经成功精冲出较低塑性和较高厚度圆形件的基础上， 开展变曲率轮廓件（板状直齿轮）的闭挤式精冲成形研究，为闭挤式精冲工艺的产业 化生产创造条件。 本文首先通过对闭挤式精冲的机理研究得出闭挤式精冲工艺提供较高三向压应 力的途径，并对成形面的硬化现象、晶粒细化现象、零件的金属流线和零件产生缺陷 （成形面裂纹、齿顶塌角和齿根裂纹等）进行分析研究；其次在获得材料力学性能参 数的基础上采用 DEFORM-3D 软件模拟研究闭挤式精冲变曲率轮廓件的成形规律和 主要参数（模具间隙、润滑和反顶力大小等）的影响规律，以及各个模具参数和工艺 参数的最佳值；再次采用有限元模拟分析的结果指导设计制造了适合闭挤式精冲工艺 特点的实验模具；最后通过物理实验对有限元模拟结果进行验证和对闭挤式精冲成形 变曲率轮廓件的成形规律进行了研究，并通过对有限元模拟和物理实验中出现的零件 质量问题进行研究分析，得出了解决制件成形面裂纹、齿顶塌角和齿根拉裂等缺陷的 方法。 研究表明：通过改变闭挤式精冲工艺中的模具入模圆角、模具间隙和反顶力等因 素可以有效的成形低塑性较高厚度具有复杂轮廓的精密尺寸零件；成形的齿轮零件具 有较小的齿顶塌角和较高的成形面质量；通过最优的闭挤式精冲工艺成功精冲出了成 形面质量高达 96%的齿形零件，为闭挤式精冲的产业化发展奠定了基础。 关键字：圆柱直齿轮，闭挤式精冲，数值摸拟，成形研究，模具， I  PAGE 4 万方数据 III 万方数据 ABSTRACT 重庆理工大学硕士学位论文 ABSTRACT The technology of gear ring platen fine-blanking has developed into an advanced clintheriformed precision contour profile forming technology for its one-time forming to have higher dimensional accuracy, glabrous shaping surface and ancillaries with little warpage. But due to its inability to form components with low plasticity and high thickness, its development has been impeded. This dissertation is aimed at a research on a new technology-closed extruding-type fine-blanking that can form thick-plated materials with low plasticity. And the research on closed extruding-type fine-blanking is carried out with changing curvature on the basis of the successful fine-blanking of round pieces with low plasticity and higher thickness, creating favorable conditions for the industrialized production of the technology of closed extruding-type fine-blanking. In this dissertation, the results of the research reveals that the closed extruding-type fine-blanking is capable to provide a channel for higher three-way stress through a preliminary research on the mechanism of closed extruding-type fine-blanking, in the meantime an analytical research concerning the forming surface is perf