二维超声无磨料抛光声学系统的研究-机械工程专业论文.docxVIP

Abstract With the development of society, more and more products need to increase the polishing surface of the finish to improve the wear and corrosion resistance of parts, despite the high and low consumption extrusion finishing, but the metal surface after extrusion, surface finishing hardened layer is not solid but easily fall off the skin, and processing is prone to scratches and other issues. If the two-dimensional ultrasonic vibration introduced into the extrusion polishing, the realization of two-dimensional ultrasonic non-abrasive polishing is expected to solve this problem. In ultrasonic machining systems, acoustic system design determines the decision of quality and stability. Therefore, this paper designs two-dimensional ultrasonic acoustic without abrasive polishing system. First, study the formation of two-dimensional vibration of necessary conditions in theory. Second, the process in the design of horn, the use of software on the dynamic analysis of acoustic systems, we get the acoustic systems frequency and six order vibration modes, analysis of the acoustic system excited by harmonic vibration transient response and steady-state response, confirmed that the 20.6kHz acoustic system for the two-dimensional longitudinal bend near the compound vibration. Then, the entire acoustic system was tested, including the acoustic impedance of the system, the actual head of the tool trajectory measurement and fitting, confirmed that the vibration of the tool head for the elliptical vibration locus. Finally, the acoustic system of the actual polishing experiments tested the least polished of the workpiece roughness of 0.28μm, two-dimensional ultrasonic without abrasive polishing is better than the ordinary mechanical polishing. This article, computer simulation combined with traditional analytical methods, acoustic system designed to replace the vibration test of multi-horn measured natural frequencies and steady-state response of acoustic systems, the results obt