超音速火焰喷涂过程的CFD仿真计算-材料加工工程专业论文.docxVIP

ABSTRACT Due to the high velocity and relatively low temperatures of flame flow, High Velocity Oxygen Fuel (HVOF) thermal spraying technology shows a significant advantage in spraying metal carbides and metal alloy powders and has become an important processing method. HVOF thermal spray process is very complex and involves many physical and chemical processes such as the combustion of fuel, turbulence phenomena, compressible flow, two-phase flow (gas and solid particles) or even three-phase flow (gas, fuel droplet and solid particles), subsonic/supersonic flow transitions and many other physical and chemical processes. In HVOF spraying process, many process parameters affect coating performance and mutually influence each other. With the aid of numerical modeling of HVOF spraying process, it might be done to analyze gas and particle dynamics in HVOF spraying process and provide some theoretical guidance for improving the coating performance. In this thesis, the computational fluid dynamics software Fluent is used to simulate the JP-5000 HVOF thermal spray process, which consumes liquid kerosene and oxygen and sprays the WC-17Co powders. In the research, the applied models include realizable k-????turbulence model, discrete phase model, Eddy Dissipation Model (EDM), which solves a single-step reaction, and Eddy Dissipation Concept (EDC) model which solves an 8-step reaction. In this study, it was analyzed for the variation of the gas temperature, velocity, Mach number, pressure, and the gas component. By adding the discrete phase model, the particle in-fight trajectory, particle velocity and temperature of WC-17Co powders were studied under different combustion models, particle diameters, particle shapes and particle injection rates. Some guidance is to be provided for optimizing process parameters in HVOF. The computational results show that combustion models affect the distribution of the gas flow field and, thus influence the spray particles’ dynamics in the ga