等离子显示器屏板复合定位技术的研究-电气工程；电工理论与新技术专业论文.docx

I I 摘 要 精密定位技术是荫罩式等离子显示器（SMPDP）生产过程中重要的支撑性技 术，是保证PDP良好成像效果的前提。PDP的高清显示功能需要通过PDP的前、后 基板和荫罩板之间精确定位来实现。 论文在精密定位研究的基础上，研制开发了荫罩式等离子显示器（SMPDP） 精密定位装置。精密定位装置以精密微动台为核心，采用CCD和激光莫尔传感器 检测位置偏差，驱动系统采用脉冲细分式驱动步进电机，并通过精密丝杠机构将 细分后步进电机的微小角度转化为微米级的线性位移，以满足定位控制的需要， 最终的定位误差依靠计算机闭环控制作用来消除。为实现大行程下的高精度定 位，提出了粗定位与精定位相结合的两段式复合定位方法，其中粗定位采用CCD 图像定位技术，根据检测到的CCD信号，利用计算机视觉进行图像识别和处理， 计算基板与荫罩板之间的位置偏差，发出相应指令，驱动定位台进入定位点附近， 实现±220μm的定位精度。粗定位结束后，根据光栅衍射的直线位移特性和角度 位移特性，利用激光莫尔信号作为检测信号，来实现平面的精密定位，定位精度 为±5μm。 本文详细介绍了自动化屏板精密定位装配机的软硬件系统，在此基础上结合 PDP各基板上光栅的结构及CCD定位标记，设计了系统的整体架构和定位的流程， 实现了荫罩板网孔和基板十字线位置的快速准确定位，并给出了PDP屏板定位的 实验结果。 关键词：等离子显示器，计算机视觉，莫尔信号,图像识别，精密定位 II II Abstract The precise alignment technology is one supportive technology in the production of the Shadow- Mask Plasma Display Panel (SMPDP), and makes it possible that the SMPDP can display good images. If only the front base board, back base board and the shadow-mask board align accurately then its exclusive characteristics can work. The fundamental theory of precise positioning was applied to develop SMPDP precision positioning device. The computer controlled alignment device could achieve high-accuracy position detection and precise positioning using CCD and laser-Moiré sensors. The mechanical drive system of the precision platform was composed of stepping-motor with micro step mode and precise screw drive set, which could translate small rotational movement into sub-micron level linear movement. Computer controlled closed-loop majorly alienated the dependence of the mechanical driving system. To precede precise alignment, industry control computer would automatically put the precise platform to the expected position based on CCD signals and Moiré signals. This paper presents a compound control method for precision positioning, in which the image alignment technique is used for coarse alignment and Moiré alignment technique is used for fine alignment. By analyzing CCD signals, the vision detecting system can do the work of image recognizing and proce