复杂深槽环件轧制成形规律与工艺设备设计研究-材料加工工程专业论文.docx

武汉理工大学硕士学位论文 武汉理工大学硕士学位论文 万方数据 万方数据 Abstract Complex deep-groove ring belongs to profile ring which has the geometrical characteristic of asymmetric deep-groove on the outer surface. This kind of ring part is widely used in the field of automobile, engineering machinery, petrochemical industry, etc. Due to the special geometric characteristics, its difficult to obtain the complete section profile directly by traditional forging process or special ring rolling technology. Three-roll cross rolling (TRCR) is a new advanced plastic process of forming ring parts with deep groove directly by three-roll rotary rolling, which makes the blank produce successive partial plastic deformation. Combined ring rolling (CRR) is another new process of forming ring parts with deep groove based on TRCR and ring rolling. Compared to deep-groove ring with symmetrical geometric features, the metal flow behavior in rolling process of complex deep-groove ring is more complex. To manufacture complex deep-groove ring with low energy consumption, high production efficiency and superior product quality, it’s necessary to research on forming technology and equipment of TRCR and CRR. In this paper, the design method for blank, rolls and forming parameters of TRCR and CRR to produce complex deep-groove ring was proposed through theoretical analysis. Because of special geometric characteristics, the requirement for blank shape and size was high. Base on establishing a reliable 3D coupled thermo-mechanical FE model, the three designed blanks were studied. We found the simulation result was similar to the theoretical analysis, but the forming effect needs to be improved. So we put forward the blank optimization design method to form the complex deep-groove ring precisely. To understand the process of TRCR and CRR to produce complex deep-groove ring deeply, the FE method was used to analyze the two rolling processes with stepped blank. And the changing rules of geometric size, equivalent strain, tempe