微磨料浆体射流加工特性研究报告.doc

- .-- 本科毕业设计（论文） 微磨料浆体射流加工特性研究 学 院 机电工程学院 专 业 车辆工程 年级班别 2004级（1）班 学 号 3104000623 学生姓名 李炳胜 指导教师 樊晶明 2008年 6 月 摘 要 微磨料浆体射流（Micro Abrasive Suspension Jets -MASJ）是在传统磨料水射流加工技术上发展起来的一种全新加工技术。它是由水、磨料、添加剂等成分组成的非牛顿流体，经高压气体驱动形成高压浆体射流，对工件进行切割加工。它具有切割性能好、加工精度高、切割稳定、无污染、无热影响区、能量集中等特性，特别适合硬脆材料的精密加工。 在本实验中对浆体射流装置进行了改进，如磨料罐装置的改进、灌料方式改进及浆体过滤等。经过改进之后，很大程度上解决了磨料堵塞、加工效率、加工质量等方面的问题。 其次是浆体配方的研究，通过对浆体配方各成分的实验和分析，配制出了高均质状态的浆体配方，提高了加工工艺效果。实验证明这是改善加工质量的一大关键步骤。 最后对钻孔加工结果进行了详细分析，得出了喷射压力、喷射时间、磨料浓度、喷射靶距等单一参数对加工部件去除质量、钻孔深度、钻孔直径、钻孔孔型的影响变化规律。  关键词：微磨料 浆体射流 装置改进 配方 钻孔 注：本设计题目来源于教师的国家级科研项目，项目编号为 Abstract Micro Abrasive Suspension Jets (MASJ) is a new processing technology base on the traditional abrasive water jet processing technology to develop. It is cutting a good performance, high-precision machining, cutting stable, non-polluting, non-heat-affected zone, and other characteristics, especially suitable for precision machining of the hard and brittle materials. In this experiment the suspension jet device was improved, such as the abrasive device can improved, improve irrigation methods and suspension jet Filtered. after Improved, have a good impact of resolve the abrasive plug, processing efficiency, processing quality, and other aspects. Secondly，research the suspension,s formula, through make experiments and analysis the various components of the formula, preparation a high homogeneous formula, improved the processing performance. This experiment proved that the formula is a crucial step to improve the quality of processing.  Finally,through analysising the processing results of drilling，shows that injection pressure, injection time, abrasive concentration, injection target as a single parameters has a close links with the removal of parts processing quality, depth of drilling, drilling diameter and drilling pass changes. Keyword：Mic