采煤机牵引部控制系统设计.docVIP

采煤机是我国在煤炭资源开采中一种必不可缺的采掘机械。以往采煤机的牵引部设计 主要是以液压牵引系统为主，但液压系统有个最大的缺点就是传动性差。它需要将电能转 换成液压动力对牵引系统进行控制。这就使采煤机在能源转换上有很人的浪费。因此需要 对采煤机的牵引进行设计。采用交流电牵引对采煤机牵引部进行控制，可以提高传动性能， 使生产的成木降低。 直接转矩控制技术（简称DTC）具有高静、动态性能的交流调速技术。其基本思想是: 通过易于测量的定子电压、电流和转速等，借助瞬时空间矢量理论直接计算出电机的磁链 和转矩，利用两个滞环比较器，直接对定子磁链和转矩控制。 本次设计中采用双PWM整流逆变桥，这样即可提供运行吋所需电源，又可在采煤机 下滑过程中利用电机的发电将电能回馈给电网。控制电路采用数字信号处理器DSP作为微 处理器，开发出异步电动机的直接转矩控制系统。系统采用电动机控制专用DSP芯片 TMS320LF2407A,该芯片集成了许多电动机控制所需的功能模块，减少了外围电路设计工 作。 关键词：采煤机；液压牵引；直接转距控制；DSP控制 Abstract Shearer is an indispensable machinery in the exploit of our country’s coal mining resources. The before traction design of the shearer is mainly based on hydraulic traction systems. However， there is a greatest flaw in the hydraulic system that is the poor transmission. It needs to be converted into electric hydraulic power for traction control systems. This makes a great waste of the Shearer’s energy conversion. Hence，we need to enhance the design of the Shearer’s traction part. So we adopt the AC traction on the department of Shearer traction control that improve transmission performance, reduce production costs. Direct Torque Control (DTC) with the virtue of high static and dynamic properties of AC speed control. The basic idea is : through the stator voltage，current and speed which can de easily measured and by virtue of the instantaneous space vector theory. We could directly calculate the flux and torque of motor，using two hysteresis comparators, directly control the stator flux and torque . This design is on the base of a dual PWM inverter bridge rectifier，this not only provided the necessary power for running,but also make the generating electrical power back to the grid when the Shearer in the process of declining . The microprocessor of Control Circuit is digital signal processor (DSP), developed direct torque control system of the asynchronous motor. Motor control system using the dedicated designed DSP TMS320LF2407A. The chip integrates many of the motor control module，reducing the