高品质汽车涂装工艺及装备关键技术研究-机械工程专业论文.docxVIP

II ABSTRACT The cover painting is a key step of the process in the automobile manufacturing process. At present, the key equipment of coating process still relies on imported, research to improve the automation degree of automobile cover painting and quality control techniques should be have the important theoretical and engineering value. This doctoral thesis in close connection with the Dongfeng Motor Corporation metal paint profiling automatic electrostatic painting equipment development around the atomization mechanism of electrostatic spray coating and high-speed air-bearing turbine design, the spraying process parameter optimization and trajectory planning and other key technologies to carry out in-depth research and achieved as follows innovative results: According to the fluid continuity and the equations of motion, establish the mathematical model of the paint movement in the high-speed centrifugal spinning bell-cup to analyze the centrifugal motion law of the paint particles, describes the electrostatic and centrifugal atomization mechanism and its influencing factors. On this foundation, there is constructed separation model of the respective components from the paint liquid which under the centrifugal force, and based on simulation results, there is development of new type centrifugal spinning bell-cup; construct the atomization test device for centrifugal spinning bell-cup to verify the theoretical simulation results. Based on the traditional air floatation turbine structure characteristics, there is the development of new high-speed flotation turbine prototype, the prototype with three radial support air bearings, optical fiber sensors detect the rotor speed, can effectively to improve the stability of the rotor was supporting stiffness and movement, and obtain the good application in the domestic automobile manufacturers. By air-bearing turbine radial and axial support bearing force modeling and simulation, studied air painting static stiffness and