基于SPH法的微细切削模拟研究-机械制造及其自动化专业论文.docxVIP

摘 要 微小型化技术在诸多领域有着广阔的应用前景，做为介观尺度制造技术之一的微细加工技 术可在小型化机床上加工任意材料、三维复杂形状的零件，得到了国内外学者的格外重视。但 微细切削并不仅仅是宏观切削简单的比例缩小，它具有尺度效应和最小切削厚度等现象，而这 些现象无法通过宏观切削理论来解释。因此针对微细切削过程，研究其机理特点具有非常重要 的理论意义和和实践指导价值。 本文在分析 微细切削技 术研究现状 及总结各种 数值模拟方 法优缺点的 基础上，采 用 SPH-FEM 耦合的方法对微细切削过程进行仿真研究，主要进行了以下几个方面的工作： (1) 分析了 SPH 方法的基本原理及其在 LS-DYNA 中的具体实现过程，针对微细切削特点， 建立基于 SPH-FEM 耦合的正交仿真模型，并对仿真结果进行试验验证。 (2) 基于建立的仿真模型，模拟微细切削过程，分析了切屑形成过程及钝圆半径对切屑形 态的影响，采用理论分析和仿真相结合的方法探讨了最小切削厚度现象。并就切削厚度、切削 深度、切削速度、切削刃钝圆半径等因素对微细切削力的影响进行了深入研究。 (3) 基于建立的仿真模型，针对微细加工表面粗糙度和表面残余应力进行了探索性研究， 分析了钝圆半径和切削厚度对表面粗糙度的影响，并就加工参数和刀具几何对表面残余应力的 影响进行了深入分析。 关键词：最小切削厚度，微细切削，SPH-FEM 耦合，切削力，表面粗糙度，残余应力 ABSTRACT The technologies on microminiaturization have the world-wide practical application prospect. One of the micro/meso-machnical manufacturing technology, the micro-cutting technology which can machine any material and complex 3D product in the miniaturization machine tool equipment has attracted special attention of scholars home and abroad. However, micro-cutting is more than just a simple scaled down of macro-cutting, it has a scale effect and minimum chip thickness and so on, and these phenomena can not be explained by macro-cutting theory. So, the study for the mechanism characteristics of micro-cutting process has an important theoretical and practical application value. In this paper, based on an analysis of the current micro-cutting technology and a summary of the advantages and disadvantages of various numerical simulation method, using SPH-FEM coupling method to simulate micro-cutting process. The research work is completed as follows: Analyze the basic principles of SPH method and its special implementation process in LS-DYNA, in view of the characteristics of micro-cutting proces, establish SPH-FEM based model of three-dimensional orthogonal simulation and verify the simulation results with experiment data. Based on the simulation model established, simulate micro-cutting process, chip formation process and the edge radius effect on the chip mo