管台焊义接程序.pptVIP

ASIA Construction Engineering Training Conference FY 2007ASIA CONSTRUCTION: BUILDING AIR PRODUCTS FUTURE September 18 to 22, 2006 Weldolet welding technique Weldolet 焊接管台 Welding set up 管台焊接的准备 Weldolet welding sequence 管台焊接次序 Especially note 注意事项 Site photos 施工照片 Weldolet Welding set up Ready to weld: Every fitting is shaped to fit the pipe and self-aligning 焊接准备：每一个管台都被加工成适合管道的形状，以便对正 The outlet is machine-beveled for quick easy butt-welding of branch pipe for shop or field fabrication管台焊接处被加工成坡口， 以适合车间或现场支管快速对焊 Welding set up Lay out: the template is inside of the fittingCut hole: the hole in the run pipe on reducing sizes can be cut out either before or after the fitting is welded on. The hole can be cut with drill or a hole saw. Welding the fitting to run pip prior to cutting the hole helps prevent distortion of the run pipe and can be done generally on outlet size over two inches 放置模板于管台内部 开孔：变径管台在主观上的开孔既可以在焊接前也可在焊接后再开。可以用钻孔，也可用孔据开孔。先在主管上焊管台后开孔可以防止主管扭曲， 一般适用大于2英寸的管台。 Welding set up Space for welding: The weldolet is raised off the run pipe to establish proper weld gap by placing spacers, e.g. welding rods under the fitting. This provides a uniform welding gap between the curvature of the run and base of fitting 焊接间隙：管台焊接前要保证与主管的焊接间隙， 例如放一根焊条在管台和主管之间。这样可以保证焊接根部间隙均匀。 Welding set up Tack weld: The base joint is tack welded, preferably at four points, each half way between the crotch and skirt sections of fitting. The spacers are the removed 点焊：根部需要点焊， 建议4点， 分布在管台的肩部， 同时移掉间隙物。 Welding sequence Longitudinal section: Wide bases or footings at crotch section distribute internal and external stresses. Gradual changes of section eliminate stress concentration. Funnel shaped opening provides improved flow direction 纵断面：分叉处存在内外应力， 截面渐变消除了应力集中。漏斗状开口有利于流体流动。 Welding sequence Transverse section: Note the blending of the skirt section weldolet to the run pipe to avoid abrupt change in intersection. Throat o