基于bp神经网络的张力控制系统-控制科学与工程专业论文.docxVIP

摘 摘 要 在印刷包装行业中，凹版印刷以其墨层厚实、色彩鲜艳、耐印力 高等许多优点广泛应用于各种印刷领域。生产过程中实现对承印物张 力的高精度控制是保证产品质量的关键技术之一。本文以凹版印刷机 为对象，对印刷机械中纸料的张力控制技术进行了深入与系统的研 究。 论文设计了一套以放卷辊、力矩电机、直流电机和牵引辊为执行 机构，测压张力传感器为检测机构，GE90系列PLC为控制器的分布 式张力控制系统。在GENIUS网络的基础上，该系统采用WinCC开发 监控软件，通过OPC技术实现WinCC与PLC之间的通信，具有较强的 兼容性和互操作性。 论文根据胡克定律和力矩平衡原理，建立了放卷辊、力矩电机、 直流电机、测压张力传感器和牵引辊等对象的数学模型，并在此基础 上分析推导出凹版印刷机生产线系统的数学模型。针对凹版印刷机张 力非线性、时变性和多输入多输出的特点，分别对放卷段和凹印段提 出了基于BP神经网络的张力控制方法，并进行仿真分析。仿真结果 表明，基于BP神经网络的凹版印刷机张力控制克服了传统PID控制 的缺陷，能够保证印刷过程中对纸料张力的稳定控制，充分验证了基 于BP神经网络张力控制系统的可行性。 关键词：张力控制，凹版印刷机，BP神经网络 AB AB STRACT In the printing and packing industry,gravure printing is widely used in many printing fields because of plenty of merits，such as thick and firm printing ink，bright and shining colors，high flexibility and SO on．Control precision of the tension of the pressed webs is one of key techniques to ensure products’qualities．This paper makes a deep and systematical research on tension control in printing machineries，taking gravure printing machine as an obj ect． The paper designs the distributed control system which takes unwinding roller,moment motor,DC motor,traction roller as executors， load cells as detectors，PLCs of 90一series produced by GE as controller． At the basis of configuration of GENIUS network，the system applies WinCC software to develop the monitoring and controlling interface， OPC technology to exchange data between WinCC and PLC，SO as to extend the system’S compatibility and interoperation． Based on Hooke’S Law and the theory of Dynamic Moment Balance， the paper respectively establishes the mechanical and electrical relations of the subjects，including unwinding roller,moment motor,DC motor, load cell，traction roller and SO on，and presents the mathematical model of the whole product line of the gravure printing machine in the form of transfer function block diagram．Aiming at the characteristic of printing machine that the system is multi—input，time-variant and nonlinear,it puts forward the tensi