互感器检定自动搬运系统的设计与实现-控制工程专业论文.docxVIP

摘 要 随着现代工业的迅猛发展，作为基础产业的电力系统安全显得尤为重要。由 于互感器是电力系统中完成保护与测量任务的重要元器件，因而对其的需求量也 在不断地增加。生产互感器的厂家也就越来越重视提高产品的质量与生产效率， 而目前我国却缺乏高效率的互感器自动检定设备。为改善这种状况，本文就如何 提高互感器产品自动检定性能这一课题进行了研究。 针对互感器检定过程快速、高效和准确的性能要求，本文开发了互感器检定 自动搬运系统，包括总体结构、工艺流程和控制系统及执行设备的设计与实现。 考虑到互感器在传送过程中摆放位置、调度安排及各搬运动作对系统效率的影 响，研究了对搬运系统空间的摆放结构，采用了模块化的总体设计思路。并根据 设备的动作特性，制定了总控、传输、四自由度机械手搬运和检测工作台等单元 及其相互间的配合方案。并按照结构和工艺要求，利用西门子 S7-200 系列 PLC 等控制设备，开发了基于通讯网络的 PLC 控制系统。并在检定参数要求基础上， 完成了搬运系统的硬件配置以及软件编程。利用该系统，可实现对电机、气动元 件、传感元件等执行、检定设备的控制，完成对互感器的自动检定。 本文所设计与实现的互感器检定自动搬运系统，已完成装配、调试工作，目 前样机已投入使用。运行数据显示，设备工作良好，满足了生产使用要求，达到 了预期的效果，证明了本系统的可行性和先进性。 关键词：互感器，检定，搬运，PLC ABSTRACT With the rapid development of modern industry, the safety of the electricity system as the basic part becomes particularly important. Due to the instrument transformer is the key element in the power system protection and measurement, its demand is increasing. The transformer manufacturers also pay more and more attention to improve the quality and efficiency of the products. However, the high efficient transformer testing equipment is not sufficient in our country. In order to improve it, this paper focuses on how to enhance the automatic verification performance of the transformer. For the performance requirement about rapidity, high efficiency and accuracy of transformer verification, the automatic handling system is developed, which includes the design and realization of the gross structure, process flow, control system and operating equipments. Considering the influence of the arranging position, scheduling and handling actions on the efficiency of the system during transferring, the arranging structure of the handling system is studied and the modular overall design strategy is used. Moreover, the main control unit, transferring unit, four-free mechanical arm, testing unit and the cooperating method among them are determined according to the action characteristics of these equipments. And the control elements such as Siemens S7-200 PLC are used to construct