变速箱齿轮噪音研究与优化机械工程专业论文.docxVIP

1111 1111 1 1 11 U III q1 111 11 1 1 IIIl Y2042089 摘要 摘 要 汽车制造业是我国国民经济发展的支柱产业，随着汽车的普及，人们对汽 车的认识越来越深，对汽车的使用性能也提出了越来越高的要求。作为评价汽 车性能的重要指标之一的噪声也越来越多的成为人们关注的焦点。各大汽车厂 商纷纷努力将噪音控制在最小状态，来为乘客提供一个舒适的乘坐环境。汽车 变速箱作为汽车传动系统的主要部件，其承担着从发动机到整车的动力传输， 可同时也在产生着噪音。如何降低变速器噪音便成为整车厂或是变速器企业首 要考虑的问题之一。 本文以变速器最常见的齿轮啸叫为研究对象，着重介绍了Reilhofer系统在 台架中的应用，通过阶次分析发现故障阶次，并进一步锁定故障零件，为下一 步的齿轮优化确定了方向。 通过对齿轮加工数据以及Reilhofer系统的振动数据的分析，提出了优化建 议，借助Romax变速箱分析软件，对优化的齿形齿向进行模拟生产条件下的传 动误差分析，根据不同扭矩条件下的传动误差来分析改进的效果。 最后通过台架的检测和整车检测来进一步的验证优化后的实际改进效果， 通过比较，优化后的齿形齿向进一步降低了传动误差，改善了变速器的噪音。 关键词：齿轮啸叫，Reilhofer，Romax ABSTRACT一——————————————————————————————————————————————————————一 ABSTRACT 一——————————————————————————————————————————————————————一 ABSTRACT Automotive industry is the pillar industry of national economy development· With the popularity of cars，people have acknowledged more and more the auto technology and hope the higher performance of the Gal．As one of the important evaluation indicator,noise is becoming the focus for more and more customer． Meanwhile，nearly all auto manufacturers are trying tO decrease the noise level to create a more silent and comfortable environment for drivers．Transmission is one of the most important sub．system of vehicle，whose function is that transferring the power from engine to vehicle to drive the car move and creating noise as well．How t0 con仃ol the noise and decrease the noise is becoming the first problem for all vehicle manufacturers． The document shows the application of Reilhofer system at the end of line through the process of solving the gear whine issue．By analysis of vibration spectrum，finding out the failure part and showing a direction to further optimize gear data． Through the analysis for gear manufacture datum of failure part and vibration datlun of Reilhofer,we can find some significant difference from other months’data． And then,modeling the transmission in Romax and simulating the transmission error at some typical torque conditions to find the result of optimization．