坚果破壳取仁和包装生产线控制系统设计.PDFVIP

第 39 卷 第 21 期 包 装 工 程 2018 年 11 月 PACKAGING ENGINEERING ·17 · 坚果破壳取仁与包装生产线控制系统设计 曹成茂，孙燕，吴敏，李泽泽 （安徽农业大学，合肥 230036 ） 摘要： 目的 通过改变山核桃的加工工序，优化系统结构和控制，保证果仁的完整性，降低损伤率。 方法 系统采用PLC 为控制核心元件，以及智能化控制系统软件设计，实现山核桃的初次破壳、筛选、 风选、二次高速碰撞破壳，以及再次筛选、风选、色选和包装等工序的全程自动控制。通过采用变速给 料和合适的算法，来提高包装的精度。结果 损伤率实验表明，山核桃整仁中果仁表面光亮、无明显伤 痕、团仁较多，果仁平均损伤率为 6.25% ，低果仁损伤率低，系统的破壳质量得到了验证。结论 损伤 率实验和包装精度实验结果表明，系统达到了设计要求。目前，该系统已在生产上得到广泛应用。 关键词： 山核桃；损伤率；PLC ；生产线；包装机；包装精度 中图分类号：TB486 ；TP278 文献标识码：A 文章编号： 1001-3563(2018)21-0017-05 DOI ：10.19554/j.cnki.1001-3563.2018.21.004 Design of Control System of Production Line of Nut Shell Cracking and Packaging CAO Cheng-mao, SUN Yan, WU Min, LI Ze-ze (Anhui Agricultural University, Hefei 230036, China) ABSTRACT: The work aims to guarantee the integrity of pecan kernel and reduce the damage rate by changing the pro- cessing procedure of pecan and optimizing the system structure and control. With PLC as the control core component and based on the intelligent control system software design, the system realized the automatic control of the whole process of primary pecan shell cracking, screening, winnowing, secondary high-speed impact shell cracking, re-screening, win- nowing, color selection and packaging. Through the variable-speed feeding and the appropriate algorithm, the packaging accuracy was improved. The damage rate test indicated that, in the perfect pecan kernels, the kernel surface was bright and free from obvious scars, and most of them were round. The average damage rate of the kernel was 6.25%. The kernel damage rate was low. The shell cracking quality of the system was verified. The damage rate test and packag