铝合金LB-VPPA复合焊接热源模型-机械工程学报.PDF

第52 卷第12 期 机 械 工 程 学 报 Vol.52 No.12 2 0 1 6 年 6 月 JOURNAL OF MECHANICAL ENGINEERING Jun. 2 0 1 6 DOI ：10.3901/JME.2016.12.046 铝合金LB-VPPA 复合焊接热源模型* 孙振邦 韩永全 张世全 洪海涛 ( 内蒙古工业大学材料成型重点实验室 呼和浩特 010051) 摘要：激光-变极性等离子弧(Laser beam-variable polarity plasma arc，LB-VPPA)属双高能束新型复合焊接热源。采用Y4-S2 型高速摄像检测了 LB-VPPA 复合焊接热源形态，在理论分析复合热源产热机理的基础上，利用 Fortran 语言对 SYSWELD 软件热源模型进行二次开发，建立能够实现正、反极性循环加载的LB-VPPA 复合焊接热源模型。经与实际焊接熔池形状对 比研究发现，熔池上部采用双椭球体热源，下部采用三维锥体热源，同时在小孔根部植入圆柱体热源的组合式热源模型与实 际LB-VPPA 复合焊接热源吻合。从模拟6 mm 厚7A52 铝合金板的VPPA 焊和LB-VPPA 复合焊接温度场分布结果发现， LB-VPPA 复合焊能量更为集中，可以在平焊位置下实现穿孔型焊接。经实际焊接工艺试验验证了上述模拟结果的准确性。 因此建立精确的LB-VPPA 复合焊接热源模型对开展厚板铝合金LB-VPPA 复合高效焊接提供强有力的理论支持。 关键词：激光-变极性等离子弧复合焊；热源模型；温度场；数值模拟 中图分类号：TG456 LB-VPPA Hybrid Welding Heat Source Model for Aluminum Alloy SUN Zhenbang HAN Yongquan ZHANG Shiquan HONG Haitao (Material Forming Key Laboratory, Inner Mongolia University of Technology, Hohhot 010051) Abstract ：Laser beam-variable polarity plasma arc(LB-VPPA) hybrid welding belongs to New type of welding heat source with double high energy beam. Arc shape of LB-VPPA hybrid welding is analyzed by Y4-S2 high-speed camera, Based on mechanism of the hybrid heat source, heat source model of LB-VPPA hybrid welding, which is developed secondarily by Fortran language in SYSWELD software, is set up to achieve positive and reverse polarity cycle loading. Compared with the actual welding molten pool shape, the hybrid heat source model is combinded by double ellipsoid heat source in the upper part of weld pool and 3-D conical heat source with cylindrical heat source at keyhole in the lower part, the results show that the combinded heat source model meets with the actual hy