精益生产工具SMED.pdf

Single Minute Exchange of Dies Set-up Reduction Customer Just Built • Set-up reduction in People in Time Quality Stability Changeover Definition ! Set-up time -The amount of time taken to change over a piece of equipment from the end of the last piece of production to the completion of the first of the next production lot Economy Batch Quantity Cost/part Total Cost C/over Cost Inventory Cost: - cost to manage Inv - cash availability Optimal Batch Size Batch Size Exercise • Given examples for the use of this formula in your work environment • Discuss the statement of the formula in reference to lean What Causes the Reduction of Changeover Time ? • Increase the machine capacity • Reduce the optimal batchsize • Reduce the production • Increase the flexibility Criteria, That Are Generally Valid for Every Changeover. • A reduction of a changeover is achieved by many criteria. The starting point is to concentrate on the individual steps of the changeover • An ideal situation is the changeover in a pit stop • Note: A lot of savings are achieved by the the order sequence on machines Order Control/changeover Order are planned one after the other, so that the changeover time on the machines is minimise