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ABSTRACT
Glass ceramics have a wide range of applications in the field of national defense, architecture, energy, medical and daily life owing to its excellent mechanical, thermal and chemical properties. Glass ceramics are a kind of hard and brittle material which possess the nature of non-crystalline such as glass and crystalline such as ceramics. Grinding is the main method for processing this hard and brittle material. However, it is easy to bring in surface and subsurface damage when using grinding. Getting high-quality of the workpiece is not easy, which has limited the development and application of glass ceramics in various fields.
The grinding mechanism of glass ceramics was studied by utilizing single-grit and multiple-grits tools to conduct a series of single and multiple scratches experiments. The material removal mechanism and crack propagation of glass ceramics were investigated. The main contents of this paper are as follows:
Single-grit and multiple-grits tools were designed according to the relevant ultra-precision grinding characteristics. FIB (focused ion beam) systems were utilized to fabricate the tools. The ultra-precision experimental systems were set up.
Using single-grit tool to conduct single scratch tests under various cutting depths on the machine with nano-precision. The white light interferometer, ultra-depth microscope and SEM (scanning electron microscopy) were used to observe the surface and subsurface of materials. The surface morphology, material removal rate, cracks propagation on the surface and subsurface of the material, the distribution characteristics of the radial cracks were analysed.
The single-grit tool was used to conduct a series of double scratch experiments under different cutting depths and scratch separations. The results showed that the interaction between double scratches was closely dependent on the scratch depth and separation distance. A parabolic could be used to describe the relationship between the material
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