汽车整车制造工艺节能技术措施分析.pdfVIP

汽车整车制造工艺节能技术措施分析 张圆明，万 勇，何军飞 ( 广州市能源检测研究院，广东 广州 510170 ) 摘 要：文章分析了某汽车制造企业对四大生产工艺实施的节能技术改造措施及其节能效益，成效显著的措施有涂装车 间新建RTO炉进行废气处理及热能回收利用、色漆喷漆室空调送风再循环利用至机器人自动喷涂区，可分别实现年节 能1120吨和734吨标准煤。技术措施实施后，企业单位产品综合能耗降低至117.9kgce/辆车，达到了行业先进水平。 关键词：汽车；整车制造；节能；技术措施 中图分类号：U461 文献标识码：A DOI ：10.3969/j.issn. 1673-6478.2014.03.004 Analysis of energy saving technical measures for the vehicle manufacturing process Zhang Yuanming ，Wan Yong，He Junfei （Guangzhou Institute of Energy Testing ，Guangdong Guangzhou 510170 ，China ) Abstract: The vehicle manufacturing process generally consist of pressing ，welding ，painting and assem- bling process. The energy saving technical measures in above four production processes and their energy sav- ing benefits were analyzed in a vehicle manufacturing enterprise. There were some benefit-significant mea- sures ，such as building RTO furnaces to treat exhaust gas and reclaim thermal energy in the painting work- shop ，cyclic utilization of air-conditioning supply air to robot-automatic painting zone in the colored paint painting room ，1120 t and 734 t standard coal can be saved every year ，respectively. After technical mea- sures being carried out ，energy consumption for per unit product of vehicle dropped to 117.9 kgce ， reached the advanced energy consumption value for vehicle production industry. Key word: automobile; vehicle manufacturing; energy saving; technical measure 我国 “十二五”期间节能目标为单位GDP能耗 缓。一般整车制造工艺包括冲压、焊接、涂装、总 下降16%，需节能6.7亿吨标准煤，节能形势非常严 装四大工艺。国内某整车制造企业的生产工艺如下 峻。汽车制造行业虽不是高能耗行业，但由于其产 图1所示。该企业年汽车整车产能为20万辆，2013 业链长、工艺复杂、工序多，能源消耗量较大。随 年综合能源消耗量 （当量值）为25649.3tce，其中 着国内汽车制造行业发展规模不断扩大，能源消耗