激光熔覆技术制造立铣刀的实验研究-光学工程专业论文.docxVIP

摘要线衍射法测试熔覆层相组成。结果表明，熔覆层组织细密，主要是由Co的过 摘要 线衍射法测试熔覆层相组成。结果表明，熔覆层组织细密，主要是由Co的过 饱和固溶体及呈骨状分布的碳化物组成。与w18cr4V相比，硬度、抗弯强度和 耐磨性均相当。 最后，根据立铣刀坯材的形状特点，选取了适合制造立铣刀的专用设备， 研究了激光熔覆制造立铣刀过程中实际遇到的工艺问题，最终在45钢铣刀坯材 上成功的熔覆出了无裂纹、成形良好、硬度分布满足要求的立铣刀。然后，根 据GB厂r12204．3．90进行了切削性能试验，实验结果表明激光熔覆制造的立铣刀 切削性能满足铣削的要求。 关键词： 激光熔覆立铣刀工艺耐磨性切削性能 摘要AbStract 摘要 AbStract Surface treacnlem is one of t11e most imponant methods to improve ttle wear_resistance ard durabiIity of cImeL Successes have been achieved both in me research in laser su“ke treatment a11d in industrial applications．On the o也er halld， 1aser cladding has been used on 10cal areas of pans．Sciemists have gained great achievements in me research of obtailling local coatings by laser cladding in order to enhallce the wea卜resistallce of materials．Ttlis paper矗nds tlleir liIll【s on tlle basis of botll aspects．Then we research me process of laser cladding and successfully clad helical bIades ofend miU wim Nd：YAG 1aSer yielding good perfb肌ances． Firstl y，eighteen types of co_based series of powder formlIla aS laser cladding materiaJs have been inVeStigated by using sync王1ronous powder feeding system． Experimental results show that the fo肿ula ofNo．9 is the best one to be used forthe cladding layer of end rIlill because of its good coating qual吼hi曲micm hardIless and equivalent bending strcngm compared埘m W1 8Cr4V which is cormoIlly used tomake endmill． Secondly，、ve do a comparison research on也e cladding behaViors of C02 1aser and Nd：YAG laser by using 6 kW C02 l舔er system aIld 1kW Nd：YAG laser system． Expe而nental results show出at Nd：YAG laser js morc矗t for the Iaser cladding of end mill because of its limited wo幽ng area．Based On tllat，N d=YAG 1aser cladding process is studied by using No．9 fo衄ula，me efrect of processing par锄eters on shape and quaIity of coatings is also a11alyzed and summarized．Then cladding experiments are processed on 也e simulacmm arld tecllllical parameters are optimized． At the same time，experimental results show tllat廿le crack tendency