集中润滑系统润滑脂流动数值模拟-机械设计及理论专业论文.docxVIP

摘要 摘要 万方数据 万方数据 集中润滑系统润滑脂流动的数值模拟 摘 要 集中润滑系统凭借其高效、便捷和节能的技术优势，已在商用车辆、工程 机械及其它大型设备得到非常广泛的应用。但在高寒地区通用润滑脂流动性极 差，导致集中润滑泵站的泵送能力骤降，油路阻塞、分油器终端注脂压力不足 等问题频繁发生。因此研发集中润滑系统的专用润滑脂和泵送能力更优越的润 滑泵站，对润滑脂流动过程进行模拟仿真，揭示润滑脂输送流动的机理已成为 目前亟待解决的问题。本文主要做了以下几方面工作： （1）采用正交设计法研制了集中润滑系统的专用锂基脂，得到了专用脂 的最佳原料配比方案，优化了锂基润滑脂的制备工艺。该专用脂拥有良好的流 动性、耐磨性和防锈性。 （2）设计研发了新型智能泵站，该泵站采用了有预剪切功能的高性能齿 轮泵、重力平衡式油位传感器和微电脑智能控制系统。泵脂能力远高于同类产 品，精确的油位显示有效避免了“抽空”现象的发生，并实现了高度自动化工 作。 （3）采用含有两个指数项的广义 L-B 流变模型对集中润滑专用锂基润滑脂 的流变特性进行了研究。得到了不同皂基浓度和基础油黏度的专用脂相对于时 间的流变行为以及润滑脂组成成分与流变行为的关系。 （4）建立了润滑脂流动的控制方程组，分析了润滑脂流动过程中速度和 压强的变化。并对润滑脂在集中润滑系统中的流动进行了数值模拟，对比分析 了新型泵站的运行效果。 上述研究成果提高了集中润滑系统在高寒地区的适应能力，为集中润滑系 统的进一步推广使用提供了技术支持。 关键词：集中润滑系统；新型泵站；润滑脂；流动；流变模型 I 华北水利水电大学硕士学位论文 华北水利水电大学硕士学位论文 II Abs Abstract NUMERICAL SIMULATION OF THE GREASE FLOW OF THE CENTRALIZED LUBRICATION SYSTEM ABSTRACT The centralized lubrication system has been widely used in commercial vehicles, construction machinery and other big equipment because of its efficient, convenient and energy saving. But in the alpine region universal grease has poor liquidity that resulting in pump station capacity dips, oil blocked and lack of pressure. Therefore, the development of centralized grease, superior pump station has become a serious problem. We also have to do the simulation of the grease flow to reveal the mechanism of the transport of the grease. The main work of this paper is as follows: Developed dedicate lithium grease of the centralized system through method of orthogonal design, got the best solution ratio of the raw materials and have optimized the preparation of lithium grease. This dedicate lithium grease has excellent fluidity, abrasion resistance and rust resistance. Designed a new type of intelligent pump station. This pump station use a high performance gear pump has pre-cut function, gravity balanced oil level senor and microcomputer control system. Its pump capacity is much higher than the similar products, accurate oil level display avoid the “evacuation” phenomenon, and