考虑可成形性的拼焊板毛坯反求方法研究-仪器科学与技术专业毕业论文.docxVIP

STUDY ON BLANK UNFOLDING METHOD OF TAILOR-WELDED BLANKS CONSIDERING THE STAMPING FORMABILITY ABSTRACT Nowadays, much attention has been paid to Tailor-Welded Blanks (TWBs) technology which is a key lightweight factor in automotive industry. Moreover, in academic and engineering field much attention has been paid to the shape and size of blank unfolding, which is a key factor for affecting the quality of TWBs forming. Reasonable blank shape and size can improve the flow properties of the sheet, thus improving the quality of TWBs forming. Therefore, determining the blank size and shape of TWBs is particularly important in analysis of blanks formability. By means of theories and methods in the finite element analysis, structural optimization, blank unfolding and curve fitting. Based on TWBs formability; blank unfolding and programming method are systematically studied in this thesis.The contributions may be summarized as follows. A structure optimization design program has been proposed using a car outdoor example. By means of finite element analysis and structure optimization theory to analysis TWBs formability. Based on the distribution of stress and strain to divide TWBs area, and ultimately determine the distribution of the sub-board material and thickness. TWBs blank unfolding algorithm is implemented using MA TLAB code, and the DYNAFORM software is used to simulate the blank stamping process so as to verify the formability of TWBs according to the forming limit diagram. According to available data information, TWBs welding seam and the blank outline curve fitting program is written based on the least square principle. The regression equation is obtained to prepare for subsequent cutting process. The work in this thesis has an important theoretical significance and engineering application value for shorting TWBs production’ cycle, improving product quality and achieving energy saving. KEY WORDS: tailor welded blanks, structure optimization, finite elemen