烟草自动分拣及塑封加热系统的设计.doc

目 录 温度测量模块硬件设计方案·········································································23 温度测量模块软件设计方案·········································································25 上位机监控软件界面设计·············································································27 烘箱温控系统与烘箱 PLC 控制器接口设计················································29 烘箱温度测量实验数据和结果··············································································31 烟草物流烘箱温控系统在包装机烘箱上的应用 ··················································32 结论与分析·············································································································33 第 5 章 总结与展望········································································································34 参考文献····························································································································35 致 谢································································································································38 攻读学位期间取得的科研成果 ························································································39 V 第 1 章 绪论 第 1 章 绪论 引言 在烟草行业的物流化模式中，以往依靠人工分拣分配货物，不但分拣效率低下，而 且分拣错误率高，这种人工方式无法适应烟草物流的发展速度，本文提出采用 PLC 可 编程逻辑控制器以及 IO 控制单元，利用 Profibus 现场总线组建卷烟分检系统的组态网 络，并且在加热烘箱设备中，针对现有烘箱温度测量精确度差，缺少与 PLC 设备通讯 的监控系统等问题，提出了采用铂电阻三线制测温方法，建立烘箱温度监控系统，利用 光电隔离器 4N25 和工业标准输出电流 4~20mA 信号的 AD694 芯片，将单片机报警和测 量信号传输给 PLC 设备，使温度测量和传输设备更好的与 PLC 温度控制器结合，进一 步完善了烟草塑封加热系统。 烟草物流分拣系统工作原理以及烘箱温度变化相关影响因素 烟草物流分拣系统采用分类处理、分段合并、统一暂存的分拣策略。按照分类处理、 分段合并、统一合单原则。裹膜包装后统一到发货暂存区暂存[1]。管理信息系统在接收 上层数据以后，按照线路的分拣顺序和订单分拣顺序对数据进行统计分析和优化，最终 根据不同设备产生不同指令集，分拣开始后，信息管理系统根据分拣设备反馈信息顺序 触发指令集，从而使自动分拣设备顺畅高效运行。在自动化程度上，除异型烟外，全部 采取高速的自动化并行分拣，分拣量 95%以上采用自动件烟补货和条烟补货，5%采用 人工补货，在提高自动化程度的同时，合理发挥设备和工人的长处，提高物流处理效率。 在设备开始分拣工作前，管理信息系统首先对接收到的数据按照设定的分析及优化 策略对数据进行处理并生成系列分拣指令、补货指令，在数据分析及优化完成后，开始 分拣的准备工作，工作人员就位，将烟仓布满，系统在确认可以开始分拣工作以后，设 备启动开始分拣工作，在分拣过程中，两条分拣主线按照相同的订单顺序同时开始分拣， 它们是并行作业，烟仓在分拣过程中严格按照系统指令出烟，当烟仓储烟量低于设定值 时，向上层系统发出补货请求，补货请求会自动触发补货指令，指示补货系统补货，卧 式分