机械工程及自动化课程工作方案拖拉机用垫片成型工艺与模具工作方案.docVIP

山东建筑大学 课程设计说明书 题目：拖拉机用垫片的成型工艺与 模具设计 课程：冲压工艺及模具设计 院（部）：机电工程学院 专业：机械工程及自动化 班级：机本04成型 学生姓名：刘世超 学号：2004071243 指导教师：王芳 完成日期：2007年1月18日 目 录 TOC \o 1-3 \h \z \u 摘 要···································································3 1零件的工艺性分析·····················································3 2确定工艺方案·························································3 3工艺计算 3.1 计算工艺力····························································4 3.2确定排样形式和裁板·····················································5 3.3 材料利用率····························································6 4压力中心确定，压力机选择 4.1压力中心确定·························································6 4.2压力机选择···························································7 5模具设计 5.1 确定模具结构·························································6 5.2 模具零件尺寸计算与确定················································6 6模具其他零件的选用 6.1卸料弹簧的选择·······················································6 6.2 选择上下模板及模柄····················································6 6.3 垫板凸模固定板························································6 6.4 闭合高度·····························································6 6.5 导柱、导套·····························································6 6.6 卸料螺钉·····························································6 7参考资料·····························································11 摘要 冲压是在室温下，利用安装在压力机上的模具对材料施加压力，使其产生分离或塑性变形，从而获得所需零件的一种压力加工方法。冲压模具在冷冲压加工中，将材料（金属或非金属）加工成零件（或半成品）的一种特殊工艺装备，称为冷冲压模具（俗称冷冲模）。冲压模具是冲压生产必不可少的工艺装备，是技术密集型产品。冲压件的质量、生产效率以及生产成本等，与模具设计和制造有直接关系。模具设计与制造技术水平的高低，是衡量一个国家产品制造水平高低的重要标志之一，在很大程度上决定着产品的质量、效益和新产品的开发能力。 1 零件的工艺性分析 该零件是拖拉机用的垫片，要对零件进行大批量的生产。该件属于隐蔽件，被完全遮蔽，外观上要求不高，只需平整，中心圆孔是该零件需要保证的重点。 2确定工艺方案 首先根据零件的形状确定冲压工序类型和选择工序顺序。冲压该零件需要的基本工序有落料、冲孔。 方案一：先落料，再冲孔，采用单工序模生产。 方案二：落料和冲孔复合冲压，采用复合模生产。 方案三：冲孔落料连续冲压，采用级进模生产。 方案一模具结构简单，但需要两道工序、两套模具才能完成零件的加工，生产效率较低，难以满足零件大批量生产的需求。由于零件结构简单，为提高生产效率，主要应采用复合冲裁或級进冲裁方式。 复合模能在压力机一次行程内，完成落料、冲孔等多道工序，所冲压的工件精度较高，不受送料误