连铸结晶器振动检测及控制系统的研究-控制工程专业论文.docxVIP

内蒙古 内蒙古科技大学硕士学位论文 万方数据 万方数据 摘 要 连铸技术在世界各国的钢铁行业中发挥着非常重要的作用，结晶器是连铸设备 中最重要的设备之一，堪称连铸“核心”和设备。结晶器振动技术是通过振动装置驱 动结晶器按照一定振动规律（主要有正弦振动和非正弦振动两种）振动，减小结晶器 内壁与坯壳之间的摩擦，防止两者发生粘连，使得铸坯顺利脱模，减小漏钢事故发生 率；同时还能改善铸坯表面质量。 基于结晶器振动技术的关键性作用，该文设计了一套以 STM32 单片机为核心的 振动检测及控制系统。该系统主要研究了如何检测到能够准确反映结晶器振动状态的 特征数据及如何对其振动进行控制和优化。随着社会建设对板带材料的日益剧增的需 求，无缺陷铸坯生产和高效连铸已成为连铸生产技术的两大技术指标。结晶器作为决 定这两大指标的重要因素，对其振动状况进行检测显得尤其重要。该文将整个系统划 分为下位机系统和上位机系统两大部分进行分析研究。 下位机部分主要实现板坯连铸结晶器振动信号采集，信号预处理，A/D 转换、 无线发送、PID 控制、控制信号输出等功能。上位机部分主要是对采集到的振动信号 进行分析处理，将分析结果以图形和数字显示，并实现人机交互等功能。 系统中主控模块选用型号为 STM32F103zet6 芯片，并完成了外围电路的设计，借 助 Proteus 模拟软件进行了调理电路的设计和功能仿真，利用 Keil 开发环境及 MATLAB 完成信号采集、波形发生和 PID 控制等程序，利用 GPRS 模块实现了参数无线传输， 通过实验和测试，得到一系列功能实现结果。 关键词：连铸机；结晶器；振动曲线；STM32；在线检测 I Abstract Continuous casting technology plays a very important role in the steel industry of the world, crystallizer is one of the most important equipments in continuous casting equipment and it can be described as “core”. Crystallizer vibrotechnique is that crystallizer vibrates in accordance with given rules (mainly have sinusoidal and non-sinusoidal vibration etc) by the driving of vibration generator, it can decrease the friction between the inwall of crystallizer and shell thickness and prevent the adhesion, and makes the casting blank easy to demould smoothly and decrease the odds of bleed-out; at the same time , the technique could improve the quality of surface of casting blank . Based on the key role of crystallizer vibration technology, this paper designed a system of vibration testing and control which is at the very core of STM32 MCU. The system mainly research that how to detect characteristic data and how to control and optimize the vibration of crystallizer. Along with the growing demand of strip material for social building materials.No defects production of casting billet and high efficient continuous casting has to become two major mark of the production of continuous casting. As the conclusively factor, it is important to detect vibrational state o